Some domestic companies have begun to get involved in this field and have achieved some remarkable results. For example, the electron beam defect detection equipment EBI and key dimension measurement equipment CD-SEM launched by Dongfang Jingyuan were the first to fill the domestic gap. As one of the earliest domestic companies to deploy in this field, its product diversification and product maturity are at the forefront. Testing companies such as Jingce Electronics have also deployed in the electron beam detection market, and some products have been delivered. Given the importance of electron beam quantity detection equipment and extremely high technical barriers, its localization process is of great significance to the independent control of integrated circuit manufacturing.
Dongfang Jingyuan's EBI equipment has passed the 28nm and above process logic verification in June 2021 and entered fully automatic mass production, becoming the first set of equipment in China to complete this verification; in terms of CD-SEM, the 12-inch CD-SEM was launched in June 2021, the 8-inch CD-SEM was launched in March 2022, and the 6&8-inch compatible CD-SEM was launched in April 2023, and dozens of devices have been sold.
From EBI to DR-SEM, accurate measurement leads to progress
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he SEpA-i505, which was successfully developed and launched by Oriental Jingyuan as early as 2019, is the first electron beam defect detection equipment in China. It can provide a complete nano-level defect detection and analysis solution, and will enter fully automatic mass production on the 28nm production line in 2021. After several years of research and development iterations, the new generation model SEpA-i525 has been further expanded in terms of detection capabilities and application scenarios. In terms of detection rate, the new EBI product is compatible with step-by-step and continuous scanning. The continuous scanning mode is suitable for Memory Fab. Combined with the performance optimization of the self-developed detector, it can bring 3-5 times the speed improvement compared to the previous generation of models; the newly developed electron optical system design can support negative mode detection methods and detection beam currents of more than 40nA; at the same time, a variety of wafer charging control solutions are introduced to reduce the impact of charging effects on images.
In terms of application scenarios, Oriental Jingyuan's EBI equipment has also extended from the logic Fab field to the Memory Fab, which can solve more process defect problems for customers.
In addition, the EBI equipment of Dongfang Jingyuan is based on the DNA defect detection engine, adopts low coupling between the front-end and the back-end, and supports synchronous online/offline inspection. It integrates a variety of advanced defect detection algorithms (D2D, C2C, etc.), which can meet the different application needs of users, effectively improve the capture rate, and reduce the nuisance rate. The automatic defect classification (ADC) engine adopted, in which the Model-Based ADC module is based on deep learning, automatic feature selection, and clustering algorithm with fusion confidence, can effectively improve the Purity and Accuracy of automatic defect classification; the Rule-Based ADC module retains the flexibility of manual experience and can be quickly created in small sample scenarios.
(2) CD-SEM: Comprehensive layout for 6, 8, and 12-inch production lines. CD-SEM (critical dimension measurement equipment) mainly monitors the size of the graphics formed after the photolithography process during the IC manufacturing process by sampling and measuring the critical dimensions to ensure the yield. Oriental Jingyuan's CD-SEM is divided into two product series: 12-inch and 6&8-inch compatible. Both have entered user production lines and can support multiple measurement scenarios such as Line/Space, Hole/Elliptic, LER/LWR, etc., to meet a variety of imaging needs.
After two years of iteration, the new generation of 12-inch CD-SEM model SEpA-c430 has achieved comprehensive improvements in measurement performance and speed, and has been verified on-site at multiple customers. The measurement repeatability of this product reaches 0.25nm, meeting the needs of 28nm production lines; by improving electron beam scanning and signal detection, the production capacity is increased by 30%; the newly launched wafer surface charge compensation function can improve the ability to measure photoresist. The new model also adds an automatic calibration function to ensure high measurement consistency, preparing for large-scale mass production of the product.
It is worth mentioning that Oriental Jingyuan's ODAS LAMP product has been officially released at the end of 2022. The full name of ODAS LAMP is Offline Data Analysis System, Large Scale Automatic Measurement Purpose product, and its Chinese name is Large Scale CD Measurement Offline Data Processing System.
ODAS LAMP is a tool for CD-SEM measurement equipment. It is designed to facilitate CD-SEM users to create and modify CD-SEM recipes offline using design layouts. It also provides a review function for CD-SEM measurement results and can also perform offline re-measurement on CD-SEM images to improve machine utilization.
(3) DR-SEM: Targeting new demands and exploring new areas. DR-SEM (electron beam defect re-inspection equipment)
is the latest segment that Oriental Jingyuan has entered. According to SEMI data, the demand for DR-SEM for 12-inch production lines in 2024 will be about 50 units. In the next 3-4 years, the total demand for DR-SEM equipment for 12-inch production lines will be about 150 units. According to data from the China Business Industry Research Institute, the demand for DR-SEM in 2024 will be about US$149.1 million, and the demand for DR-SEM equipment in the next 3-4 years will be about US$447 million. In 2023, Oriental Jingyuan launched its first SEpA-r600 TM system, which has been shipped to several leading customers for production line verification. During the equipment development process, thanks to the company's early technical accumulation, such as borrowing from the mature EBI technology, the development process was significantly shortened, and the image quality met customer needs, with CR>95%, close to the level of mature machines.
In the selection of research and development solutions for auxiliary optical system review OM, Oriental Crystal Source bypassed the restrictions of foreign supply chains and independently developed a new optical window imaging system. With the help of this system, the development of optical review function for unpatterned wafers has been completed, and the function of auto bare wafer review has been realized to meet customers' review needs for defects around 70nm.
In other words, Oriental Crystal Source's DR-SEM equipment can not only perform pattern wafer auto review, but also unpattern wafer review function, and also provide defect element analysis.
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The combination of software and hardware protects chip yield, and domestic substitution is gradually accelerating
Oriental Jingyuan also launched the yield management system software YieldBook. This is a set of industrial software for data integration and analysis throughout the entire life cycle of the chip. YieldBook collects all kinds of data from design, manufacturing, packaging, and testing to establish a unified data platform. Based on this platform, it can conduct individual process quality monitoring, overall defect rate statistics, yield loss traceability analysis, feedback manufacturing difficulties to upstream design, etc., comprehensively monitor factors affecting yield and assist in yield improvement. If the measurement and testing equipment is compared to a "point", then the yield management system is a "line" that connects many points and manages them systematically.
It is reported that YieldBook is the first yield management system in the industry to achieve a comprehensive unification of measurement data (MMS), defect data (DMS), and yield data (YMS), breaking the monopoly of international manufacturers, and using the advantages of its own measurement and testing machines to achieve visual management of Fab data. The relevant person in charge of Oriental Jingyuan said: In the future, we will continue to deepen our efforts, while ensuring that the functions are more complete, providing more competitive prices, and more effectively helping customers achieve rapid machine cross-machine and process optimization. In addition, YieldBook will also provide favorable support for the yield management of advanced node chip manufacturing, reducing costs and increasing efficiency while achieving rapid yield growth and stable mass production.
In addition to the above products,
Dongfang Jingyuan also has computational lithography software OPC products. It is the only company in China that integrates OPC and detection and measurement equipment.