A Bar Brother
Junior Member
If we are to make sense out of this discussion and in the absence of hard data I think it boils down to making a case for our differing views and leave it to others to make their own judgement regarding reasonable and realistic build time for a 5th gen prototype.
In my view, an objective approach is to use information that are comparable and not in essence comparing apples to oranges e.g. serial production vs. prototype. The only recent data out there is the J-20 Chinese prototype (5th Gen) and these are the builds :
2002 - First known testing (10/5/2012)
2011 - First visual sighting (16/1/2014)
The main reason I am using this is because of the nature of the builds and what I can draw a reasonable picture from it. We know that there were significant design changes from 2002 to 2011. Between those dates was a lapse of approx. 18 months. It means after we provide a reasonable period of flight envelope testing, test result analysis, and design changes made, they were then incorporated into prototype 2011 and built. If we assume testing took between 6 - 9 months, then prototype 2011 took between 9 - 12 months to build from a go decision point.
In addition, the following additional prototypes first flew on :
2012 - 26/7/2014
2013 - 29/11/2014
2015 - 19/12/2014
Presumably prototype 2011 and 2012 provided evidence of stability in design which ended up with prototype 2014 and 2015. This means from those dates, I can reasonably conclude that the last 2 prototypes probably took less than 6 months to build.
This is not how production of aircraft during testing is done. Take the example of the LCA. The production of the PV-1 had begun well before TD-1 began flying. TD-1 flew in 2001, TD-2 flew in 2002, and PV-1 flew in 2003. The dates are even more closer than it was for the J-20.
The changes are actually incorporated much later. Some changes are incorporated into limited production versions and is a gradual process.
So you can say the J-20 2011 version was designed and built as soon as 2001 started flight tests, the design may have been completed before 2001's first flight, as it was for the LCA. You can't design and build something with such large changes in just one or two years.
The F-22 is a much better example. The TD's first started flying in 1990 and YF-22 won it in 1991. After that it took LM 6 more years to get the first prototype flying.
This article should provide more clues. It is dated 2002.
So, the long lead items have to be procured 3 years in advance in order to complete the production cycle within 2005.