Chinese semiconductor industry

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FairAndUnbiased

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Apparently many hardware parameters affect the accuracy of lithography machine

ID 唐松:请教一下havok,之前听你说面向14nm制程的光刻机要到2024年,而上文说多次曝光可以用于14甚至7nm,这中间是不是有一些条件要达成?比如光罩之类的精度要达到才行?

ID havok:14nm对机器整体套刻精度,ArFi光源中心波长稳定性,浸液系统污染物控制等等众多指标都要求更高。不过现在有些子系统已能满足14nm的制造要求

ID Tang Song: I would like to ask havok. I heard you said that the lithography machine for the 14nm process will not be available until 2024, and the above said that multiple exposures can be used for 14 or even 7nm. Are there some conditions to be met? For example, the accuracy of the mask and the like must be achieved?

ID havok: 14nm has higher requirements for the overall engraving accuracy of the machine, the stability of the central wavelength of the ArFi light source, the control of pollutants in the immersion system, and many other indicators. However, some subsystems are now able to meet the manufacturing requirements of 14nm
But this is for immersion lithography for leading edge nodes, it does not answer my question regarding dry lithography.
 

FairAndUnbiased

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If I had to take a guess it just makes no business sense, since a finer resolution machine can probably scan a coarser resolution pattern.
KrF lithography at SMEE is currently only 110 nm capable but it is 90 nm capable from ASML.

ArF lithography is 57 nm capable on a single scan from ASML, and Intel used dry Nikon ArF tools for both their 65 nm and 45 nm processes (double patterning dry ArF for 45 nm). Yet SMEE only has it certified for 90 nm, only equal compared to ASML KrF tools.

What's holding SMEE back?
 

supersnoop

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alright, Loongson is on a roll. After just pushing out 2K1500 a week ago, looks like 2K2000 and 2K2100 have been taped out and ready for production. It comes with its own GPU and 2 LA364 core CPU
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According to above link, 2K2000 series is industrial control SoC.

form this 2K1000 and 2K1500 sounds like they are for lower end models. 2K2000 series for higher end like industrial firewall, web control, BMC, switches, edge gateways, smart electrical substation.

https://zh.m.wikipedia.org/zh-hans/龙芯2号系列
according to Chinese wiki (who knows if this is accurate), 2K2000 series uses 28 nm process and 2K1000 series uses 40 nm process.

Kind of interesting that RISC-V chips are going after the same markets.
I believe that MIPS chips are (were?) popular in networking devices like those. LoongArch by most indications is still based on MIPS64
 

tphuang

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I believe that MIPS chips are (were?) popular in networking devices like those. LoongArch by most indications is still based on MIPS64
yes, but LoongArch has some additional instructions. They did a lot of work back in 2020/2021 to make it all their own. Since then, they've been fast tracking in pushing out new chips.

a little more on this. Looks like it was taped out and finished testing by December
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Given how many E2000 CPUs have been put to use now, Loongson is catching up a little bit. But E2000 uses 14 nm process and 2K2000 uses 28 nm process. Given that China's 14nm capacity is limited, it would be good for 2K2000 getting more orders in the future so that some of that 12/14 nm process can be used to produce higher end CPUs.
 

supersnoop

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Yes, I don't see the future for MIPS either

With that in mind, to clarify, I believe this batch of chips will be almost a drop in replacement for MIPS chips for current users.
Perhaps with an eye to sidestepping any possible sanctions like with ARM designed cores
There is at least 5 - 10 years before RISC-V can establish a mature ecosystem including developers.
 

latenlazy

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KrF lithography at SMEE is currently only 110 nm capable but it is 90 nm capable from ASML.

ArF lithography is 57 nm capable on a single scan from ASML, and Intel used dry Nikon ArF tools for both their 65 nm and 45 nm processes (double patterning dry ArF for 45 nm). Yet SMEE only has it certified for 90 nm, only equal compared to ASML KrF tools.

What's holding SMEE back?
Ohh I think I misunderstood your question lol. You’re talking about going finer on resolution. I’d have to guess that limits to going finer involve a whole complex of factors including numerical aperture of the optics, stage precision (though maybe not as much since they need better precision for ArFi scanners), and the ecosystem of supporting products (as you mentioned earlier), but I think the basic logic comes back to business. You only have so much bandwidth and spending a substantial amount of that bandwidth refining lower resolution machines probably isn’t as urgent or as essential for business growth as trying to secure your capabilities on a much more advanced tech platform. Improving the capabilities of more mature platforms is often backfill work if your primary current business objective is about trying to push your frontier.
 

gelgoog

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Quite often, while pushing those improved older light type nodes, you need to use double patterning. Since that cuts into the production of the system the machine is in they often compensate with increased speed of the machine. But to increase the speed to process a wafer, you need to boost the power of the light source, so you can do the same amount of exposure in less time. The finer processes might also require different optics.
 

tokenanalyst

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Quite often, while pushing those improved older light type nodes, you need to use double patterning. Since that cuts into the production of the system the machine is in they often compensate with increased speed of the machine. But to increase the speed to process a wafer, you need to boost the power of the light source, so you can do the same amount of exposure in less time. The finer processes might also require different optics.
Well, the resolution is determined k * wavelength/ Numerical Aperture.
The wavelength is determined by the source UV, DUV, EUV, XRay, electrons.
Numerical aperture is determined by the optics. Bigger mirrors in EUV that collect more light, lens-mirrors projection systems in immersion.
K is all the tricks that you put in the machine to help resolve resolution issues. Like computational lithography, special sensors and so on.

The throughput no only depends on the power of the source, but also on the photoresists, the speed and reliability of the wafer stage, even how fast can the wafers be measured and aligned.
having a powerful light source and slow wafer stage that takes a year to step and scan a wafer is not good. An underpower light source will be a bottleneck for a high speed wafer stage. A photoresists that takes a decade to be cured will be also a bottleneck for the entire process.
I guess for multiple patterning will depend on precision of the wafer stage, the alignment system, how well collimated the optics are to get rid of undesired effects and computational lithography.
 

tokenanalyst

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Wet Bevel Etch and Cleaning Improves Wafer Yields and Throughput​


Throughout this blog series, we’re examining vital wafer cleaning processes and how we are addressing them through our solutions. In this post, we’ll look at bevel etch: what it is, associated challenges, and how our approach offers notable advantages for tackling those challenges compared to traditional dry bevel etch.

The bevel etch process is used to remove any type of film on the edge of the wafer, whether the film material is dielectric, metal, organics, silicon nitride and silicon oxide. During bevel etch, the wafer is held by a top and bottom plate, so that the wafer edge is the only exposed part of the wafer. The simplified diagram in Figure 1 below illustrates that the wafer bevel edge is not totally flat but is actually slightly rounded above and below the apex. Accumulation of particles and peeling at the wafer edge create contamination that can lead to yield loss. Bevel etch and clean processes prevent these problems from occurring.

Figure1BevelEtchBlog-300x143.png

Figure 1. The transition from a planar surface to the wafer bevel and apex regions creates a high-stress area susceptible to film delamination, or peeling.

Market drivers


Process integration complexity and defects are increasing in key markets, including manufacturing of 3D NAND flash devices, as well as DRAMs and advanced logic ICs. This is due, in part, to larger stack deposits and increased variations in thickness between the wafer center and the wafer edge. These advanced devices require high accuracy and efficiency in wafer alignment, as well as highly precise removal of any particulates and other potentially damaging material residue during bevel etch and clean.

Challenges and ACM’s approach

While much of the bevel is created during film deposition, the films deposited are not uniform at the edge of the wafer. Combined with the fact that the wafer itself is slightly elliptical in shape, this presents challenges for the bevel etch process. Historically, manufacturers have used a dry bevel etch process to address edge film and contamination removal. However, this technique can create arcing and risks damage to the silicon. Moreover, if the wafer is not centered, precise etch and clean of the bevel edge are difficult to achieve, heightening the likelihood that particulates will be left behind, compromising device manufacturing yield and performance.

Bevel etch is performed in the front end before copper metallization and in the back end after copper metallization. ACM attains superior results with our single-wafer Bevel Etch system, which combines bevel and backside cleaning. The system centers and aligns the wafer automatically on the vacuum chuck prior to cleaning – this is a significant competitive advantage for us, as other systems typically require manual centering. Once centered our system performs bevel clean on the wafer, sensors in the chamber makes sure the wafer remains centered. The next step requires the wafer to be flipped and cleaning of the backside. As the wafer spins, ACM performs non-contact cleaning.

Our Bevel Etch product leverages our wet processing expertise to deliver significant performance benefits compared to dry approaches, and consumes significantly reduced amounts of chemicals. With our proprietary technology, the system’s more accurate and efficient wafer center alignment enables it to deliver precise bevel etch that will enhance product yields and wafer throughput. Our wet etch approach avoids the damage risk from the dry process, while offering variable wafer bevel etch/cut accuracy of 1-7mm, good uniformity of +/-0.1mm, controllable etch selectivity and low chemical consumption, for a lower total cost of ownership.

Promising results


The ACM Bevel Etch product has been installed at leading customer sites, and the data we’re seeing from this installation illustrates the benefits of the technology. Bevel SC1 and DHF etch 1mm testing on wafers using titanium nitride and silicon oxide films, respectively. With narrow cut widths, the process yields excellent uniformity – 2.22% and 3.16% for TiN and ThOX.

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