Chinese Engine Development

alamgir

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yeah seriously. You think FC-1 would have such a big problem if China can license produce it's powerplant?

according to news russia agree to supply directly to pakistan RD93 it jf 17 not have more engine problam but it also mean ws13 still not ready in near future
 

tphuang

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some new articles on the progress of WS-10A
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一航黎明缩短“太行”发动机前机匣交付周期

 
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  本报讯 中国一航沈阳黎明航空发动机(集团)公司机匣加工厂对开机匣工部于日前成功压缩了“太行”发动机前机匣的交付周期,由原来的150天降至34天,创造了该公司复杂对开机匣类零件生产周期最短的新纪录。

前机匣是“太行”发动机的关键核心部件,尺寸复杂,加工难度大,独苗工序多,按照以往平均150天的生产周期,远远无法满足批产要求。为此,工部未雨绸缪,在工厂厂长杨继业的倡导下,成立了以原工部主任赵玉坤为核心的缩短零件交付周期攻关小组,立项查找影响交付周期的关键环节,通过管理创新和技术创新,为大幅度缩短交付周期创造了有利条件。

工部加强了工时统计及看板管理工作,设立专人每天进行跟踪统计,工厂设立零件加工时间统计表,要求工人每天认真填写,并由工长及生产准备师每天进行检查核实。经过半年多的扎实工作,零件每道工序的加工时间、停顿时间、停顿原因等情况都会在看板上得以准确体现,一目了然,给科学安排生产及采取措施提供了有力的理论依据。

工部科学而紧凑地进行排产,制作进度看板,二线人员监督协调生产进度,加强与外单位的协调,做到问题处理不过夜,减少零件“落地”时间,减少设备故障率,使零件24小时运转。由于措施得当,主要等待因素在批量生产进行一半时已呈明显下降趋势。

同时,组织技术专家、能手对加工程序进一步优化,将原来的136个程序串接为23个程序,实现了自动换刀,改进了切削参数等一系列技术难题,使加工的有效时间降低到原来的40%。

年初,前机匣粗加工将近14 道工序只能在一台设备上进行,存在着严重的设备撞车问题。工部从撞车的工序、设备、相撞零件等方面做了进一步的统计分析,针对瓶颈工序、瓶颈设备,开发出了新一套加工方案,最终实现了每道工序均能在两种或两种以上的设备上进行,有效缓解了压力。同时,工部加快新引进设备的开发利用,实现了每台新到设备都能在验收完第二周投入生产,大大提高了设备生产能力。

工部本着将专家经验形成智力投入的方针,探索出适用于机匣加工的“操作标准化”实施模式,通过机匣加工标准化操作的实施及推广应用,降低了前机匣的加工难度,目前能进行前机匣精加工工序的人员已达到10人以上,彻底消除了独苗工序现象;新员工得到了快速培养,新上岗的13名员工中有9名员工已能独立加工前机匣相关工序,使得加工前机匣的人员能力大大提升。 (王国松 张凌)
it basically said that they have managed to reduce the production time of the forward section of the engine (or something like that) from 150 days to 34 days. This part is the most important component of the core of the engine. Basically saying that this allows for mass production of the engine. A lot of propoganda and stuff.

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“太行”某型发动机高空台试验完美收官

 
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本报讯(通讯员李晶雪)11月20日晚9时许,四川高空台某试验间指示灯闪烁,操作台显示屏上的参数一切正常,随着主试验员停车指令的下达,一航动力所“太行”某型发动机高空台试车鉴定试验任务全部完成,历时75个昼夜的奋战完美收官。

在两个多月的时间里,一航动力所参试人员在一航涡轮院等兄弟单位的密切配合下,进行了10多次试验,圆满完成了试验大纲规定的发动机性能、功能检查及试飞前要求的各项试验的全部内容,高空台试验的完成为该型发动机的试飞奠定坚实的基础。

“太行”某型发动机高空台试验从9 月7日正式开始,一航动力所全体参试人员以强烈的报国心和饱满的工作热情,工作在高空台试验现场,认真分析数据,及时排除了试验中的各种故障,持续工作 15至18个小时,甚至连续几天几夜只睡几个小时;他们克服水土不服等生活困难,边吃药边坚持工作;大家团结互助,保持严细慎实的作风,承受着决战必胜的压力,促进了试验顺利进行。

此次高空台试验正逢百日会战的关键时期,一航动力所领导深入试验现场,与同志们一道分析问题,解决问题,并亲自参加试验,靠前慰问,靠前指挥,鼓舞了参试人员的干劲,有力保证了试验任务的顺利完成。
saying certain high altitude flight testing of WS-10 started in September 7th and is finally finished? Actually, now I see that it's mentionning a new version of WS-10 doing high altitude flight testing. Not sure which one it is talking about. Could be the version with TVC nozzle or the one with increased thrust rating (like to T/W ratio of 9)
 

oringo

Junior Member
tphuang, thanks for the news update. I heard that Liming got a lot of help from America in terms of forging technology for those critical turbofan parts. With the Russians racing to sell Su-27/30/J11 upgrade engines to China, what do you think WS-10's chances are at this point for replacing the Russion engines?
 

skyhawk2005

Banned Idiot
tphuang, thanks for the news update. I heard that Liming got a lot of help from America in terms of forging technology for those critical turbofan parts. With the Russians racing to sell Su-27/30/J11 upgrade engines to China, what do you think WS-10's chances are at this point for replacing the Russion engines?

Why would America help China develop a critical component of a Jet engine?

You must be smoking something if you think that would happen when USA has embargoed China on all high tech items, especially military related.

It took China a very very long time to get to where they are today, and their success is a result of extremely dedicated effort and work.
 

oringo

Junior Member
Why would America help China develop a critical component of a Jet engine?

You must be smoking something if you think that would happen when USA has embargoed China on all high tech items, especially military related.

It took China a very very long time to get to where they are today, and their success is a result of extremely dedicated effort and work.
I didn't say American governent. You are obviously ill-informed. GE has been helping China for a long time on turbine technologies. These technologies are not banned, otherwise GE, the largest jet engine maker in America, wouldn't risk its capital to have a joint venture with Liming.

Turbofan engines are very hard to get right due to the extreme high temperature, pressure, and life-cycle requirements. The mechanical design of those engines are relatively simple compared to the amount of effort put into the material science engineering and quality control. I'm not putting China down, but there are certain things we know that China need help on. For example, even today, China's steel forges still can't produce high-grade steel that enables Chinese subs to dive to 600m.
 

crobato

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I don't believe GE is helping China at all in designing and developing turbine technologies. They are not allowed to and they are clearly under watch. The only help they provide China is selling turbines and engines, and building a support infrastructure where they can be maintained.

The Chinese is pretty much alone on this, and that's the reason why it is taking them some time. For even with the Russians that is a conflict of interest as they are interested in keeping China's technology low so they can sell their products to her.

Since 2002, China managed to develop crystal blades. That is a breakthrough that helped the WS-10A come to this stage. Still, that is only one of many issues that had to be resolved. I think the current problem lies even with the design down right pat, they cannot make the engines in the quantities and time scale they want. So we can expect the next few years where both Russian and Chinese sourced engines will have to be concurrently used in the new fighters and fighter upgrades.
 

oringo

Junior Member
I don't believe GE is helping China at all in designing and developing turbine technologies. They are not allowed to and they are clearly under watch. The only help they provide China is selling turbines and engines, and building a support infrastructure where they can be maintained.

The Chinese is pretty much alone on this, and that's the reason why it is taking them some time. For even with the Russians that is a conflict of interest as they are interested in keeping China's technology low so they can sell their products to her.

Since 2002, China managed to develop crystal blades. That is a breakthrough that helped the WS-10A come to this stage. Still, that is only one of many issues that had to be resolved. I think the current problem lies even with the design down right pat, they cannot make the engines in the quantities and time scale they want. So we can expect the next few years where both Russian and Chinese sourced engines will have to be concurrently used in the new fighters and fighter upgrades.
I've posted this link a few times on this forum:
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GE does have a joint venture with China's Liming and there is no doubt Liming received GE's technological help. For beginners, the joint venture is a part supplier for GE's gas turbines, and therefore if its parts cannot meet GE's quality requirements, GE will tell them what to do to get it right. This is a standard quality control procedure.
 

skyhawk2005

Banned Idiot
I've posted this link a few times on this forum:
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GE does have a joint venture with China's Liming and there is no doubt Liming received GE's technological help. For beginners, the joint venture is a part supplier for GE's gas turbines, and therefore if its parts cannot meet GE's quality requirements, GE will tell them what to do to get it right. This is a standard quality control procedure.

It's dated 2005. China's been working on it's indigenous engine WS10A for 3 decades.

You are a ***** if you think GE or any US company will be allowed to help China advance her knowledge of something as critical as Turbojet engine!

WATCH YOUR LANGUAGE!
 
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crobato

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I've posted this link a few times on this forum:
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GE does have a joint venture with China's Liming and there is no doubt Liming received GE's technological help. For beginners, the joint venture is a part supplier for GE's gas turbines, and therefore if its parts cannot meet GE's quality requirements, GE will tell them what to do to get it right. This is a standard quality control procedure.

That is power generation, not aviation engines. The requirements for such is not the same. Even a stationary version of the WS-10A has been made since last year.
 

oringo

Junior Member
That is power generation, not aviation engines. The requirements for such is not the same. Even a stationary version of the WS-10A has been made since last year.
Crobato, there's not much difference between gas turbines and turbofans. Just ask Popeye, he's seen the first of gas turbines installed on the naval ships.
 
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