Abstract: Based on the traditional manufacturing technology, the “classic” structure, which has a large mass and many weak parts of fatigue is difficult to satisfy the development needs of future fighter aircraft. The innovative structures ( three-dimensional bearing overall structure, bionic structure, gradient metal structure and micro truss lattice structure) based on the advantages of additive manufacturing technology characteristics, breaking through the shackles of traditional structures, with lightweight, long-life, low-cost and other characteristics, can greatly improve the quality of the body platform, providing an effective technical way for the future development of new fighter aircraft. Taking the fuel pipe joint, ring radiators and three-dimensional frame beam integral structure as examples, this paper expounded the whole process of integrated development of new additive structure design and manufacturing, and compared with the original traditional manufacturing scheme, achieved significant benefits, such as substantial weight loss, improvement of finished product rate, and reduction of fatigue weak parts. In addition, the reference significance of cross-domain technologies such as fiber optic sensing and construction structure to the innovation of aircraft structure was also discussed.