Re: Type 054 FFG status
Mods: pls feel free to move this post to wherever it is appropriate - sorry!
Dear Oringo:
Yes, aircraft, ship and powerplant gas turbines are similar in design. But because weight is not as large a factor for a ship as an aircraft, (but fuel economy and reliability are) they tend to resemble powerplant installations the most.
Compared to aircraft, shipboard gas turbine propulsion installations are closest to turbo-prop and turbo-shaft (helicopter) designs. This is because of the extensive gearing needed to reduce the speed of the power turbine to propeller speed.
Next - a simple or open-cycle gas turbine uses only the expanding gases from the gas generator unit to drive the power turbine, and is not coupled to another power generating system.
In a combined-cycle unit, two (or more) fluids, (typically gas and steam) are operated together. What happens is the hot exhaust of the turbine is used to boil water to make steam which then drives a second, steam turbine.
So you have two turbines - the gas and the steam turbine. The first turbine provides heat for the second. The amount of energy you can recover is the increased - resulting in higher efficiency and better fuel economy.
The drawback - cost, because you have to have two systems, gas and steam, this is a very expensive installation.
The efficiencies GE quotes is usually for the power plant installation (burning natural gas) and not for shipboard units. Power plants are optimized for economy and efficiency, but are larger and bulkier than their shipboard counterparts.
Ship turbines have to idle, cruise and change output as the ship manuevers, - something a single-speed powerplant turbine does not do and thus have lower efficiencies.
Turbine metallurgy underwent fantastic improvement over the years, first we started with simple forgings of the speciallized superalloys, relying on combinations of nickle, chromium, cobalt, tungsten and other rare-earth and exotic elements.
Then we found that if we controlled the forging rates, composition and temperature, we could force the metals' crystals during forging and subsequent cooling to align themselves parallel to the direction of the stress -resulting in the so-called directionally solidified alloys.
The ultimate stage of developement is the single-crystal alloy - wherein the whole part is processed in a way that it behaves like a single crystal of the metal alloy, with no grain boundaries, which makes it far stronger (in all directions - not just one!) more heat resistant (it conducts heat evenly in all directions!) and lighter.
I believe that it is manufacture of these alloys that is one of the obstacles that China must overcome in her developement of gas turbines.
Hope this helps,
Best Regards,
Dusky Lim