F-35 Joint Strike Fighter News, Videos and pics Thread

Air Force Brat

Brigadier
Super Moderator
re: F-35 Joint Strike Fighter Thread

Amen brutha... they should stick with making the F-22 A2A and the JSF a simple stealth fighter cheap and not complicated primarily for A2G roles....instead they decided to make the Raptor having a role as a ground pounder when it was designed a straight up an air superiority fighter.. and the F-35 it was suppose to be 'cheap' .. a workhouse like the Viper was in the 80s and 90s...but they added so many bells and whistle to it it has become a nightmare and far from cheap and we've yet to see if it actually becomes a workhorse!

Truth is when your workhorse becomes more expensive and higher maintenance than your elite fighter something is wrong!!! Don't even get me started on the 35 Bravo. Don't get me wrong, super duper cool and an engineering marvel and who does't like a VTOL 5th Gen stealth BUT again we live in the real world with real budget, real bullets and real blood.

Fighters supporting an amphibious landing doesn't need 'stealth' as much as others.. by the time tanks, AAVs LCAC's make a beach landing it's all over anyway. The Navy and USAF would've cleared the skies long before an major amphibious landing takes place anyway. I mean if the Bravo is free sure no prob.. let's take a few thousand of them but as it is I think the Bravo really added a whole new set of complications and costs to the equation. It is mainly only for the USMC also.. most JSF partner countries were never intending to buy that version anyway. Even the Brits are teetering on wheater to even buy the jump jets now and most likely just go for the conventional Naval variant....

/end rant!

Actually kwai, the Brits have opted for the 35 Bravo, and the carriers will have ramps, kinda like some of those vedy, vedy British little quirky things, after all they are the original perpetraters of the Harrier Jump Jets! Good rant though, and right on the stripe dude! AFB
 
re: F-35 Joint Strike Fighter Thread

General Mike Hostage, Chief of Air Combat Command, has stated that if the F-35 is lost, that he would recommend we re-open the F-22 production line, which would make me extremely happy, but not likely to happen. BHOs mess will snowball here in a few weeks-the timing on this could not possibly be worse, coming as it does on the heels of the F-35s reduced performance reports. The F-35 could still turn out to be a wonderfull airplane, but the electric jet is way more complicated than it should have been, and having to step up to Raptor country A2A has further complicated things for the F-35. Hopefully this will be fully resolved and a bad memory in a coupla months, but that is the price you pay for all your laundry being out in public.

Now, for all we know the J-20 has similar issues, but it won't be laid out for all the world to see if it does and we know the T-50 has some cracks for certain, but specifics on that are also hard to come by, this is the cost of the American way of doing business, to many Chiefs and not enough Indians, civilians buying military hardware has worked when most of the citizens loved their country and had a desire to defend it and at least a common understanding of who and what were threats to her national security, but as WWII well illustrated, the cost of being caught with your pants down was very, very high! AFB

I don't think it's right to dump it on BHO but other than that I completely agree with what you said!
 

Equation

Lieutenant General
re: F-35 Joint Strike Fighter Thread

I don't think it's right to dump it on BHO but other than that I completely agree with what you said!

You're right it's NOT the president Obama fault on this project or any president for that matter. It's just that every time there's some negative news about the F-35 project the media and certain press can turn it into a big OMFG drama sensation about defense spending criticism.
 

delft

Brigadier
re: F-35 Joint Strike Fighter Thread

Yep, crack in the third stage LPT, they've seen these before, but it is not a good sign, it was found by the borescope at Edwards, so back to Conneticut for further testing, aircraft grounded until they get answers???? what did Mr. Bill say? "ooooohhhh Noooooohhh!". WOW? it does defy explanation, doesn't it ? Brat
Third stage LPT is the last stage or one of the last stages of the low pressure turbine so it operates with modest temperatures. This cannot be a major problem, I think. Still there is no reason to continue flying aggressively and unnecessarily loose an aircraft. The main problems are the program itself that is excessively complicated especially by F-35B and the fact that the the US is working with unreal budgets with the Fed buying more than half the Treasury Bills.

Also
civilians buying military hardware has worked when most of the citizens loved their country and had a desire to defend it and at least a common understanding of who and what were threats to her national security
This has earlier given trouble. Do you know Arthur Miller's play "All My Sons"?
 

Pointblank

Senior Member
re: F-35 Joint Strike Fighter Thread

Lockheed Martin has come out with a new missile that is aimed primarily for use on the F-35 and possibly the F-22 dubbed Cuda. It is a hit-to-kill weapon for use against air targets, with possible secondary applications against ground targets as well.

The small size of Cuda, and its BVR capabilities as an AMRAAM class weapon is quite obvious. The missile is about the size of a Small Diameter Bomb and fits on an SDB-style rack. Potentially, a F-22 can double it's BVR missile load to 12 missiles total, and a F-35 can triple its missile load to 12 missiles as well in a stealthy configuration.

In situation where a F-35 doesn't need to be stealthy (such as in a cooperative engagement scenario), we could possibly more than double the missiles a F-35 could carry to a total of 28 Cuda's on a F-35 in a veritable missile truck.

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TerraN_EmpirE

Tyrant King
re: F-35 Joint Strike Fighter Thread

F-35 is cleared to resume flight
Contractors push back on 3-star’s JSF criticism
By Aaron Mehta and Nigel Pittaway - Staff writers Marine corps times
Posted : Thursday Feb 28, 2013 21:13:04 EST
WASHINGTON and MELBOURNE, Australia — The F-35 Joint Strike Fighter has been cleared to resume flight operations, six days after a crack discovered in the engine caused the fleet to be grounded.

Flights will resume Friday afternoon weather permitting, according to program officials.

“Following engineering analysis of the turbine blade which developed a crack, F-35 flight operations have been cleared to resume,” the Joint Program Office and Pratt & Whitney said in a joint statement, released late Thursday night.

“This decision concludes a cautionary flight suspension that began on Feb. 21 after a 0.6 inch crack was found on a 3rd stage turbine blade of a test aircraft at the Edwards Air Force Base F-35 Integrated Test Facility during a routine inspection. Comprehensive tests on the blade were conducted at the Pratt & Whitney facility in Middletown, Connecticut. The engine in question is part of the F-35 test aircraft fleet, and had been operated at extreme parameters in its mission to expand the F-35 flight envelope. Prolonged exposure to high levels of heat and other operational stressors on this specific engine were determined to be the cause of the crack.”

“No additional cracks or signs of similar engine stress were found during inspections of the remaining F135 inventory.”

“No engine redesign is required as a result of this event. Within the current DoD inventory, 17 F-35s are employed in test and development at Patuxent River Naval Air Station and Edwards Air Force Base; the remaining aircraft are assigned to Eglin Air Force Base and Marine Corps Air Station Yuma, and comprise the initial F-35 training fleet.”

While DoD officials bring the fleet back online, the Pentagon announced a new deal worth $333,786,000 that will lay the path for an eventual deal on lot 8 of low rate initial production (LRIP). That money is part an advance acquisition contract designed to help Lockheed prepare for manufacturing the eighth batch of fighters.

“Lockheed Martin is pleased to be awarded long lead funding for the eighth F-35 Low Rate Initial Production contract, known as LRIP 8, by the Department of Defense,” Michael Rein, a Lockheed spokesman, wrote in an email. “This award provides our supplier base the stability needed to properly execute on our future production commitments. We will continue to drive down costs for these future aircraft as we have done on every previous LRIP contract.”

The optimistic tone was echoed 9,000 miles away, as Australian Defence Minister Stephen Smith expressed confidence in the F-35 program during comments made this week at the Australian International Airshow at Avalon, southwest of Melbourne.

“I’ve always been confident that in the end, the Joint Strike Fighter project would get up, that it would be successful, and that’s because the entire weight of the United States is behind it,” he said. “I remain confident that the Joint Strike Fighter will get up, but the risks continue to be schedule and cost.”

However, Smith reiterated that he would not allow an air combat capability gap to occur between the retirement of Australia’s Hornet fighters and F-35A introduction around 2020.

Australia has a requirement for up to 100 Joint Strike Fighters but faces the dilemma of either stretching out the life of its aging legacy Hornet fleet beyond its planned withdrawal date at the end of the decade or making a further interim Super Hornet purchase from Boeing.

Steve O’Bryan, Lockheed Martin vice president of F-35 program integration and business development, told reporters at the show that he was confident Australia would remain in the program.

“There is no indication from the Australian leadership of a reduction in commitment,” he said.

COMPANIES PUSH BACK AT CRITICISM
Despite a return to flight, there may be long-term consequences for the second grounding of the F-35 in a month.

Only a day after Smith reaffirmed his confidence in the F-35A, U.S. project head Lt. Gen. Christopher Bogdan told local press at Avalon that he thought Lockheed Martin and Pratt & Whitney would perform better if they had more skin in the game.

“What I see Lockheed Martin and Pratt & Whitney doing today is behaving as if they are getting ready to sell me the very last F-35 and the very last engine,” he told a media roundtable. “They are trying to squeeze every nickel out of that last F-35 and engine.”

Both Lockheed and Pratt moved quickly to push back against Bogdan’s assertions that they are not working as team players.

“Lockheed Martin is fully committed to delivering the F-35’s unprecedented 5th Generation capabilities to the men and women of our Armed Forces and those of our allies” Laura Siebert, Lockheed spokeswoman, wrote in a statement. “We are singularly focused on properly executing the F-35 development, production and sustainment tasks laid out in our various contracts. We do this in partnership with Lt. Gen. Bogdan and the entire JSF Program Office and strive daily to drive costs out of the program.

“We believe we are making significant progress in enhancing affordability of the jet as evidenced by the fact that we have reduced costs by 50 percent since the procurement of the first production aircraft; by outperforming U.S. government pricing estimates for the past contract lot buys; and by reducing labor costs by 14 percent between the 4th and 5th lot contracts. Going forward, we are confident the Low Rate Initial Production 6 and 7 contracts, currently under negotiation, will achieve even greater savings for the government and taxpayers,” according to the statement.

“Despite numerous cuts in the F-35 acquisition plan, Pratt & Whitney has maintained a long-term view and demonstrated our commitment by investing more than $50M dollars of our own funds and taking on risk ahead of contract schedule to prevent the program from experiencing delays,” Matthew Bates, the Pratt spokesman, wrote in an email.

Bates highlighted that the engine manufacturer offered to cover cost overruns for low rate initial production Lot 5 a year ahead of what the government had requested.

“We believe it is highly unusual for a contractor to take on this level of risk at such an early stage of a program,” Bates wrote. “We have also offered to assume more risk for sustainment cost through performance-based, fixed-priced provisions well ahead of plan. In addition, our investment has contributed to more than 40% of cost reduction since the delivery of our first production representative engine.

“We look forward to our continued dialogue with the Joint Program Office to further review the details of the F135 [engine] program, and to achieve alignment and further progress as the program moves ahead.”

It’s not the first time Bogdan has criticized the companies’ JSF performance. In September, Bogdan raised eyebrows when he called the relationship between Lockheed Martin and the JPO the “worst” he had ever seen — with a delegation of Lockheed officials sitting right in front of him.

Relations between Bogdan and the contractors seemed to warm during winter, especially in December, when an agreement was finalized to purchase a fifth batch of fighters, followed quickly by a preliminary agreement on a sixth batch weeks later.

But the second major grounding of the F-35 in the last month appears to have tested Bogdan’s patience. In January, the Marine Corps’ F-35B variant was grounded following an engine problem during a test flight. The source of that problem was later identified as an improperly crimped line in the fueldralic system, manufactured by subcontractor Stratoflex.

Last Friday, nine days after the F-35B resumed tests, the entire F-35 fleet was grounded when a crack was discovered in one of the blades in the Pratt-designed engine.

Nellis welcomes quartet of F-35s
By Brian Everstine - Staff Writer Airforce times
Posted : Friday Mar 1, 2013 10:15:46 EST
The future fleet of the Air Force is touching down at its new home during the service’s premier exercise.

Four F-35As were set to land at Nellis Air Force Base, Nev., in late February, just as Exercise Red Flag kicked off. The four jets, and the accompanying 135 airmen, are at Nellis to begin operational testing.

“[Testing] will look at what kind of capability does it have and how much and many aircraft we can generate and deploy and operate on a sustained base,” said Lt. Gen. Burton Field, the deputy chief for operations, plans and requirements.

The 422nd Test and Evaluation Squadron at Nellis will handle the testing. In preparation, the base has been setting up infrastructure and a maintenance facility to take the new Lightning IIs, squadron commander Lt. Col. Ryan Suttlemyre said.

The new jets, numbers 21 through 24, were flying directly to Nevada from the factory in Texas. The training will begin with maintainers working on the fleet and getting them ready for initial flights. It will start with one to two sorties per day, two to three days per week for the first few months, Suttlemyre said. The jet has gone through developmental testing at Edwards Air Force Base, Calif. At Nellis, it will fly through operational, software and weapons testing.

“We are primarily charged with tactics development,” Suttlemyre said.

Pilots and maintainers have been in training at Eglin Air Force Base, Fla., and last fall the base was given the green light to move forward on full training after a successful operational utility evaluation. The Defense Department’s Office of Testing and Evaluation, however, said in a January report that the service moved forward on the evaluation too early because the F-35 wasn’t combat-ready.

The Air Force has not set a date for initial operational capability for the jet, although the 2013 National Defense Authorization Act requires a date to be set by June 1.

Initially, the service planned to purchase 1,763 of the F-35A conventional takeoff variants, a number Field said is the right amount for the service’s current strategy, based off the administration’s 2012 Strategic Guidance. The guidance calls on the Air Force to have an increased ability to operate where adversaries could use electronic jamming and other methods that would prevent other manned and unmanned aircraft from operating.

The 2013 NDAA allocated $3.1 billion for 19 of the jets. With sequestration coming, however, the service could cancel the purchase of three this year once the mandatory budget cuts are enacted, Field said.

Lightnings back to the air.
 

Jeff Head

General
Registered Member
re: F-35 Joint Strike Fighter Thread

Lightnings back to the air.

Lockheed said:
“We believe we are making significant progress in enhancing affordability of the jet as evidenced by the fact that we have reduced costs by 50 percent since the procurement of the first production aircraft; by outperforming U.S. government pricing estimates for the past contract lot buys; and by reducing labor costs by 14 percent between the 4th and 5th lot contracts. Going forward, we are confident the Low Rate Initial Production 6 and 7 contracts, currently under negotiation, will achieve even greater savings for the government and taxpayers,”

This is a continuation of an established pattern to continue to reach for the goal of providing the F-35 at a cost equal to a fully upgraded and modernized F-16 (Block whatever) by the time full production begins in 2017. And I believe they are going to make it.

Most detractors focus on the cost of the first couple of batches and try and indicate how horribly expensive the jets "are," while ignoring how cheaper and cheaper they have become with each ensuing batch. Clearly, if by 2017 the 5th gen F-35 costs as much as a brand new, fully upgraded F-16, the F-35 is the jet to buy. And that was the plan all along.
 
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kwaigonegin

Colonel
re: F-35 Joint Strike Fighter Thread

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This is actually more bad news for the F-35. A lot of the JSF's partner nations are trimming their initial order or in the case of Italy threatening to quit altogether.

Luckily the bulk of the order are still American orders but it will still have some effect on cost and also reputation. The key to maintaining a somewhat palatable cost per unit is how fast the DoD and Pentagon move after the LRIP batches. Either way I highly doubt the US and it's partner nations will ended up buying the 3000 or so units it was originally planned. Personally I think it will be significantly less than that especially if in the next 20 years UCAV technologies mature to a point where the AI is advance enough to make it almost 100% autonomous.
 

TerraN_EmpirE

Tyrant King
re: F-35 Joint Strike Fighter Thread

kwaigonegin said:
especially if in the next 20 years UCAV technologies mature to a point where the AI is advance enough to make it almost 100% autonomous.
That's a big if take into account the possible issues of advances in electronic warfare the low speed of current UCAVs and the fact that even at these best the intuitive ability of a computer is equal to a mentality disabled child. Mean that its very likely their will remain a human in the loop even part the 40 year mark
 

Franklin

Captain
re: F-35 Joint Strike Fighter Thread

This article is pretty damning towards the F-35 program. What raised my eyebrows is that the F-35 B/C models don't have a internal gun but rather has to carry them on a pod.

‘Concurrent Production’ Exacerbates Multiple Problems

When Money is No Object: the Strange Saga of the F-35

On 14 January, very shortly after the Director of Operational Test and Evaluation (DOT&E) released its 2012 annual report on progress in various Pentagon programs (including a 16-page section on the F-35), Turkey announced a one-year delay in the purchase of its first two Lockheed Martin F-35 Joint Strike Fighters. Why? ”High cost yield” and flight and combat capabilities that “are not at the desired level yet”. In short, the F-35 doesn’t work and it’s too expensive. (See GlobalFlight.)

That’s just the tip of the iceberg for what is the most expensive military procurement program in history. While some will argue that the key word in the Turkish statement is “yet”, one must ask whether Turkey or the United States and all other partner F-35 nations will ever get what they were initially promised.

Several sources (Aviation Week & Space Technology, FlightGlobal, et al.) have provided briefer summaries of the DOT&E’s F-35 annual report. But few examine the implications of what the DoD has published, or ask questions that should have been asked years ago.

* * *

For its competition against Boeing’s X-32, Lockheed Martin built two X-35 prototypes, the first of which flew on 24 October 2000; the first Low Rate Initial Production (LRIP) version flew about six years later, on 15 December 2006. Now, over 12 years since that first flight, roughly 65 F-35 airframes have been delivered—43 of them produced during 2011 and 2012; the 100th aircraft is now on the assembly line.

Not one is combat capable. Even in training flights they face restrictions.

We are dealing with an aircraft that has been produced and tested in fits and starts, hobbled by a massively expensive and ineffective program of what is euphemistically called “concurrent production” where you build, fly, test, repair, redesign, retrofit, re-test—all at the same time, a process patented by R. Goldberg; money is no object.

Part of the problem is, of course, that Lockheed Martin presented us with two versions of what Detroit would call a ‘concept car’: a one-off only superficially representative design smaller and lighter than the actual fighter of which it was supposed to be a working prototype. The X-35A flew only 27 test flights in the one-month period before its test regimen ended on November 22; the X-35B (converted from the –A) flew 48.9 hours of tests in 66 flights during the roughly six weeks from June 23 to August 6, 2001. And the –C variant’s test regime lasted less than a month—from February 12 to March 10, 2001: 73 test flights totaling 58 hours (including 250 carrier-type landings on the runway at Patuxent River; no mention of how successful the arresting hook turned out to be). For the most part, then, test sequences of roughly one month with flights averaging less than an hour each.

Under those conditions, what kind of ‘wring-out’ testing could these two aircraft do that would reveal future problems with transonic buffet, wing roll off, and the other significant issues that appeared from the start during testing of LRIP aircraft? Thus, when the Pentagon signed on the dotted line for the first lot of LRIP F-35s, it was buying an untested, larger, heavier paper design that hugely increased risks in any ‘concurrent production’ program. We are now facing the consequences.
F-35 Lightning in flight.

F-35 Lightning in flight.

For all F-35 versions, according to the DOT&E report, the pilot’s helmet-mounted display system doesn’t work; the F-35C is not yet carrier-qualified because the tail hook didn’t work, had to be redesigned, and only now is being re-tested; the ejection seat in all models would put pilots at serious risk in any non-level flight mode above 500 knots (i.e., most dogfight scenarios); since flight control software is itself still under development, the computerized flight control system lacks crucial intended capabilities; key structural components have cracked and require redesign. The list goes on. Yet Lockheed Martin’s Fort Worth plant keeps churning out F-35s in all their defective glory. And those aircraft already produced now need retrofits of software and flight critical hardware.

Let’s take a closer look.

Structural Problems

In the recently released DOT&E report on 2012 F-35 testing and development, we observe that:

* High-speed high-altitude flight results in delamination and heat damage to the horizontal stabilizers and their stealth coatings (pages 30, 32, and 33 in the DOT&E report; all further numbers in parentheses refer to this report);

* A cracked wing carry-through bulkhead (36) halted durability testing for over a year until it could be analyzed and repaired;

* Weakness in the auxiliary air inlet doors on the -B version led to redesign and retesting and time lost (32);

* A crack was found in a forward rib of the F-35A’s right wing root—in addition to the similar crack reported on in the FY11 DOT&E Annual Report (36);

* A crack was found in the right engine thrust mount shear web (37);

* Multiple cracks appeared in the lower fuselage bulkhead flange (37), effectively halting F-35B testing;

* All this in addition to earlier cracks discovered in the –B’s right side fuselage support frame as well as under a wing where a pylon and its weapon get attached (37)—and yet another in an internal support structure.

All may require redesigning of parts and subsequent added weight (since strengthening weak parts often involves adding mass to the component as part of the redesign) when for two of the F-35 versions there is less than a one-percent weight gain margin left for the entire remaining development process, and only a one percent margin available to the F-35C. “Managing weight growth with such small margins will continue to be a significant program challenge” (32); that’s an understatement. Then there’s the issue of retrofit to aircraft already delivered and others on the production line. (There are, of course, other structural issues not listed here—such as the drive shaft for the lift fan (31), now undergoing its second redesign, plus damaged door attachments (31), etc., etc.) Trenchant DOT&E observation: “Results of findings from structural testing highlight the risks and costs of concurrent production with development” (37).

Some obvious questions:

* Why yet another ‘spiral development/concurrent production’ program when the same kinds of major problems and expenses had appeared years earlier with the V-22 Osprey during whose development 30 Marines were killed? (Not to mention our similar ‘concurrent development’ fiasco involving the Littoral Combat Ship (LCS): as Rear Adm. Tom Rowden wrote recently in the U.S. Naval Institute Proceedings, “In the interest of quick delivery to the fleet, ship design began before requirements were finalized, and building started before designs were stable.” No wonder the Navy has conceded that “LCS vessels are only rated for Combat 1+ levels—lower than a tanker” [as quoted by Mike Fabey in Aviation Week’s January 28, 2013 Defense Technology Edition]. Pathetic. Reminiscent of the current barely Block 1 training capabilities of the F-35?

* What was missing from wind tunnel tests and 3D computer modeling studies of flow, weight, and stress that permitted the cracking found in that wing carry-through bulkhead and other basic structural weaknesses to get through?

* Why weren’t two representative pre-production aircraft put through the wringer with several months of test flights to find these areas of stress and their causes before completion of final design and authorization of Low Rate Initial Production (LRIP)?

Performance Shortfall

Performance—where the chickens come home to roost. The intended performance envelope for the F-35 is, roughly speaking: altitude capability of 50,000 feet; 700 kts./Mach 1.6 airspeed; maximum g rating of 9.0 (-A), 7.0 (-B), 7.5 (-C) ; turn performance of 5.3 sustained g’s (-A), 5.0 sustained g’s (-B), and 5.1 sustained g’s (-C); acceleration from Mach O.8 to Mach 1.2 intended to be within 65 seconds (See Aviation Week.); angle of attack (AoA) capability to 50 degrees.

At the moment, however, this all seems wishful thinking. Undeveloped software, combined with disappointing results in real-world flight tests (“results of air vehicle performance and flying qualities evaluations” (30) ) have triggered flight restrictions and rolled back overly optimistic Key Performance Parameters (KPPs). For these and a variety of conditions that should not be occurring, flights are limited to top speeds of 550 (not 700) kts. (38) and altitudes of 39,000 feet (38) rather than 50,000 feet; AoA to be no greater than 18 degrees (vs. 50 degrees)…as well as the imposition of other “aircraft operating limitations that are not suitable for combat” (38). KPPs for sustained g’s in a turn have been weakened—by 20 percent for the –A (5.3 down to 4.6)(30), by 10 percent for the –B (5.0 down to 4.5) (32), and by 2 percent for the –C (5.1 down to 5.0) (33). Transonic acceleration from Mach 0.8 to M. 1.2 suffers significantly: with the –A version, it takes 8 seconds longer; 16 seconds longer with the –B; and a worrisome 43 seconds longer with the –C…an increase of about two thirds. Although the F-35 is essentially a strike aircraft, acceleration capability could be critical in combat.

Transonic roll-off (where one wing loses lift sooner than the other when a shock wave forms at the top of the wing as the airflow reaches the local speed of sound) and buffet (or shaking of the entire aircraft) as more surfaces form shock waves and boundary layer flow becomes turbulent—both were more serious than expected in the –B and –C versions, especially with the latter, whose wingspan is greater than that of the other variants: another possible problem in a combat situation.

Some fighter pilots offered their comments on FlightGlobal: ” ‘What an embarrassment, and there will be obvious tactical implications,’ another highly experienced fighter pilot says. ‘[It's] certainly not anywhere near the performance of most fourth and fifth-generation aircraft.

‘At higher altitudes, the reduced performance will directly impact survivability against advanced Russian-designed “double-digit” surface-to-air missile (SAM) systems such as the Almaz-Antey S-300PMU2 (also called the SA-20 Gargoyle by the North Atlantic Treaty Organization), the pilot says. At lower altitudes, where fighters might operate in the close air support or forward air control role, the reduced airframe performance will place pilots at increased risk against shorter-range SAMs and anti-aircraft artillery” ( See GlobalFlight).

A few questions:

Why didn’t earlier wind tunnel tests and computational fluid dynamic modeling predict problems involved in maintaining intended sustained g’s in a turn?

Why was not poor F-35 transonic acceleration also predicted—especially for the F-35C, whose eight feet greater wingspan contributes to the significantly larger Mach Cone (the zone of disturbed air behind the shock wave system generated by an aircraft at supersonic speed) that must be dragged during the transonic regime?

Why was there not greater fuselage application of area rule (that pinched waist so visible on the ubiquitous T-38 supersonic trainer), that brilliant 1950s design breakthrough by aerodynamicist Richard Whitcomb specifically to minimize transonic drag?

For the –B model, the lift fan may have prevented such a waist pinch. But why have this tail wag the dog, mandating that commonality be based on the least aerodynamic of the three variants when fuselage area rule could well have been applied to the –A and –C versions, establishing a common baseline design of improved transonic efficiency and performance across the 2243 aircraft intended (in current projections) for the Air Force and the Navy—plus all international customers not intending to order the specialized STOVL version that will be produced in the smallest numbers? Pinched-waist commonality would seem to make sense for the vast portion of the fleet numbering more than four times the 540 –B variants tentatively listed for the Marine Corps and the Royal Navy. As it is, given unique differences in wingspan and arresting gear requirements and STOVL mechanical provisions, each version already differs from the other two versions. Commonality? But applying area rule to 75 per cent of F-35s produced would have added commonality where it is most needed, cutting transonic acceleration time while improving combat efficiency, range, and speed.

Weapons and Guidance Glitches

Most weapons tested for compatibility and safe release have worked so far, but under 1-g conditions in level flight. Have possible wind tunnel-based concerns about post-release unstable airflow around wing and fuselage attachment locations prevented more combat-realistic testing under higher g’s and in banking or diving modes?

Then there’s the high-tech computer-linked helmet-mounted display system that will control these weapons (already in use with other aircraft and in other air forces)—classified as “deficient”. Doesn’t work. Why? “Expected capabilities that were not delivered” (35) include latency problems with the distributed aperture system (DAS) in the helmet-mounted video display. Latency—some call it ‘transport time’—is the time between aircraft sensors’ signal acquisition and its transmission and projection in readable format on the pilot’s helmet video display. Currently at .133 seconds, that time delay of over an eighth of a second then has to be added to the pilot’s additional physical response time of about .15 seconds if he or she is to react to the data displayed and launch a weapon. In dogfights with closing speeds of over 1000 knots, this cumulative delay of more than a quarter of a second can be potentially fatal, and the latency-derived .133 second margin of error in initial aim point stands as an unacceptable contributor to this dangerous combat deficiency. Then add in deficient “night vision acuity,” excessive jitter that degrades data and images, inconsistent bore sight alignment, distracting “green glow” seepage from other avionics, imagery and data unable to be recorded (35). So—those high-tech air-to-air missiles and guided bombs cannot even be launched.

And the 25mm four-barrel rotating cannon with its 180 shells? Intended only for the Air Force F-35A version; -B and -C versions have no cannon, but will require external gun pods mounted by ground crews. Why did F-35 designers intentionally ignore the F-4 dogfighting débacle in Vietnam? The F-4—with no internal cannon and radar-guided Sparrow missiles that did not work at short range—could not shoot down the MiG-17s and MiG-21s thrown against them. Gun pods then provided a poor interim solution before the F-4E was redesigned to carry an internal 20mm cannon.

Now we have the F-35—“F” for its “Fighter” role, although it seems primarily an expensive attempt to replace early model F/A-18s and the Marines’ subsonic AV-8B Harrier II STOVL aircraft in their ground attack roles. (Ironically, what Hussein’s tank crews feared most was the A-10 Warthog with its GAU-8/A Avenger seven-barrel 30mm cannon, which tore them to bits from above, where their armor was thinnest.)

Why, then, in the DOT&E report are there no results listed from airborne firing tests of the F-35A’s cannon? If there have not yet been such tests, has a qualifying 25mm shell even been chosen? (We remember what inappropriate propellant selection did to M-16 rifle performance in Vietnam…) Such testing early on will be crucial in determining the effect of recoil shock on the aircraft’s structure and engine operation. Not to mention effects of the muzzle blast and combustion gasses on adjacent stealth coatings given that heat from air friction and radiational heating from the afterburner seemed to do such a job on the skin and coatings of the horizontal stabilizers.

No discussion. So—cannon not tested and other external and internally carried weapons for all practical purposes unlaunchable because of “deficient” sighting system available to pilots, thus rendering all F-35s produced so far as little more than expensive aerial targets for their adversaries.

Vulnerability Increased, Combat Survivability Jeopardized

* In the live fire test and evaluation, “None of the F-35 variants met the operational requirement for the HEI threat” posed by fragments and damage from a 30mm high explosive incendiary (HEI) shell (41). The Mirage 2000, MiG-29, and the Su-27 and its derivatives (these in service with a number of countries)—and the T-50/PAK-FA shaped for stealth and now in development—all carry 30mm cannon and could be considered potential adversaries for the F-35.
* But, given the F-35’s basic design, it’s not just 30mm shells that pose a threat: any 20mm, 7.62mm, 5.56mm round from the ground or fragments from the smallest of shoulder-launched antiaircraft missiles penetrating the F-35’s skin could trigger catastrophic loss of aircraft. The –A and –C variants have massive volumes of fuel surrounding the engine inlets, and the 270-volt electrical system provides ample charge for a fatal spark in the air/fuel mixture. Since the fuel is also being used as a heat sink to cool avionics and other systems (and has considerable trouble doing so on hot summer days), it is already at an elevated temperature. Furthermore, this pre-heated and volatile fuel is being used as the operating liquid in the –B’s “fueldraulic system” that swivels the extremely hot engine exhaust nozzle during STOVL mode. (Eaton supplies the VDRP fueldraulic boost pump and the 4000 psi hydraulic power generation system.) What happens when a stray rifle bullet nicks a fueldraulic line and raw fuel sprays at 4000 psi into the broiling engine bay next to the 1500-1700 degree exhaust nozzle?
* All F-35 models rely on a highly computerized fly-by-wire flight control system, with primary avionics bays nested in the lower forward fuselage—where they are most susceptible to ground fire. With even one hit to that flight control computer, the pilot immediately loses control of the aircraft and must eject.

*And that poses a further problem: the Air Force found the early LRIP pilot escape system to be a “serious risk” since “interactions between the pilot, the ejection seat, and the canopy during the ejection sequence …are not well understood” (38). So—don’t get into a dogfight with MiG-29s or Mirage 2000s or Su-27s or PAK-FAs or any other fighter armed with 30mm cannon, and don’t bail out if you survive their cannon fire? (We are reminded of equivalent survivability issues with the MV-22 Osprey, which cannot autotrotate to a safe landing if both engines fail, nor has it ever been tested in a power-out dead-stick landing: its glide ratio is abysmal, its fuselage is brittle (composites), and it has no crew ejection seats; yet it’s been in full production for the Marines and the Air Force for several years.)

F-35B: STOVL Missions Raise Risks

That the F-35B’s lift fan system remains untested against live fire while in operation (when its rotating blades would be most failure prone) is probably irrelevant since AV-8B Harrier II-type vertical landings on unprepared surfaces just behind front lines will be problematic at best and even downright dangerous for the F-35B. Despite best USMC intentions regarding close air support and the F-35B’s specialized STOVL capabilities, discussions had already begun three years ago on ways to “limit heat damage to carrier decks and other surfaces,” very possibly leading to “severe F-35 operating restrictions and or costly facility upgrades, repairs or both” (
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). Indeed, Bill Sweetman (in his Ares blog for Aviation Week) quotes from a Navy report issued in January of 2010 which “outlines what base-construction engineers need to do to ensure that the F-35B’s exhaust does not turn the surface it lands on into an area-denial weapon. And it’s not trivial. Vertical-landing ‘pads will be exposed to 1700 deg. F and high velocity (Mach 1) exhaust,’ the report says. The exhaust will melt asphalt and ‘is likely to spall the surface of standard airfield concrete pavements on the first VL.’ (The report leaves to the imagination what jagged chunks of spalled concrete will do in a supersonic blast field.)” Heat-resistant reinforced concrete, special sealants…the list goes on. And what about that unprepared field, where debris thrown up and sucked into the intakes as the F-35B touches down causes incapacitating foreign object damage (FOD) to the aircraft’s engine? And what would be long-term effects on carrier decks? Not a pleasant scenario. Discussion of these problems—and their solutions—do not appear in the 2012 DOT&E report.

F-35C: Carrier Capabilities in Jeopardy

Carrier capability is currently nonexistent: the F-35C is therefore unable to perform carrier-based missions for which it was designed.

* Arresting hook: not operational—could not catch the cable and had to be entirely redesigned. A basic design issue is that the distance between the F-35C’s main landing gear (MLG) and the tail hook is too short, providing insufficient time after passage of the main wheels over the wire for it to bounce up and be snagged by the hook. The new hook, with a sharper point, is now being tested on an arresting cable-equipped runway simulating a carrier deck. Unfortunately, these tests have been less than fully successful. In addition, the situation has now morphed into a systems engineering issue in that a recent study shows “higher than predicted loads” (39) being passed from the hook to the airframe. Will further cracking soon occur in key support frames to which the hook system is attached, requiring additional redesign of basic structure and adding yet more weight?

* Significant carrier landing approach problems: when “30 degrees of flaps are required to meet the KPP for maximum approach speed of 145 knots at required carrier landing weight” (33), poor handling qualities result; a 15-degree flap setting improves handling (33) but raises approach speed above the KPP limit. (And higher touch-down speed will further degrade arresting cable bounce time needed for the arresting hook even as it further increases stress on the aircraft’s tail hook mounting points.)

* The need for 43 additional seconds to accelerate from Mach .8 to Mach 1.2 (33), along with more severe transonic buffeting and wing roll off than in the other two variants, suggests that the –C has become essentially a subsonic aircraft in both air-intercept and ground-attack modes.

* Tactical data transfer: doesn’t work—pilot cannot transfer video data or crucial recorded mission data to the carrier’s intelligence system, and the carrier cannot receive Link 16 datalink imagery transmissions (39).

* Maintenance Repair & Overhaul (MRO) datalink: inoperable—“design of the JSF Prognostic Health Maintenance downlink is incomplete” (39)—as are so many other software-reliant systems. (How do you deliver an aircraft—or more than 65 of them—when basic parts or systems have not yet even been designed?!) Result? An efficient pre-landing prognostic maintenance transmission becomes a lengthy and inefficient post-mission diagnostic analysis. And, as in so many other time-consuming cases with the F-35, once design is complete, more time will have to be wasted in regression testing of the revised system for all versions of this aircraft (see below for further examples).

In short, it would seem that the Navy has a 5th-generation ‘supersonic’ carrier-based strike fighter that struggles in the transonic regime, has significant speed or handling problems during landing approach, is currently equipped with a tail hook that does not work, and—once on board—cannot download crucial mission data or essential maintenance requirements.

* Mission Availability, Reliability, and Maintenance With this Prognostic Health Maintenance datalink inoperable, the degrading of efficient MRO operations has an obvious impact on subsequent aircraft reliability. Meanwhile, concurrent development has forced the incorporation of other unproven and immature subsystems into the overall JSF systems package with predictable results on reliability. Mean flight hours between flight critical failure were 40 percent below expectations for the F-35A, 30 percent below for the F-35B, and 16 percent below for the F-35C (41).

* Corrective measures related to these critical failures? The F-35A’s mean corrective maintenance time is 2 to 3 times the period allotted. For the –B, it’s 78 percent more than time allowed, and 65 percent over for the –C (42). Massive immaturity of the Joint Technical Data (JTD) maintenance program and the Autonomic Logistics Information System (ALIS) require multiple workarounds (42) by the maintenance crew and further compromise aircraft availability, causing frustrating additional operational delays. Indeed, regarding those USMC F-35Bs deployed to Yuma, AZ: “Without a certified and functional ALIS system, the aircraft are essentially inoperable” (
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It’s little surprise that the Air Force’s Operational Utility Evaluation (OUE) that ran for two months from September through November, 2012, “included no combat capabilities” (27) because the overall system itself was still under development and so immature that “little can be learned about operating and sustaining the F-35 in combat operations from this evaluation” (27). But they did discover the disconcerting impact of the critical failures and maintenance problems listed above:

* Mission availability rate for the F-35A consequently averaged less than 35 percent, “meaning three of nine aircraft were available on average at any given time” (38);

* And for those ‘available’ aircraft, reports from the field at Eglin indicate that pre-flight prep for the F-35 requires roughly 44-50 maintenance man-hours, close to double the total maintenance man-hours per flight hour for the F-16.

* Despite that extended pre-flight prep, cumulative air abort rates for both the –A and –B variants averaged roughly five aborts per 100 flight hours—despite the “goal of 1.0 air abort per 100 flight hours as a threshold to start an evaluation of the system’s readiness for training” (author emphasis; 38). Readiness for combat? Not mentioned.

Software: The Noose That’s Strangling the F-35

In a nutshell, the software just isn’t ready. We’re no longer climbing into P-51s. Since at least the F-16, software has been absolutely essential for onboard computer systems that maintain stability of fly-by-wire aircraft whose design intentionally places them on the thin edge of instability to permit almost instantaneous change in flight path—crucial in a high-speed dogfight or in avoiding a SAM. Without such computers and software, pilots cannot control the aircraft.

Now take the F-35 and all its automated functions—from helmet-cued weapon sighting to datalink sensor transmissions to other aircraft and…the list goes on. It is said that the F-22 Raptor, the F-35’s older brother, has 2.2 million lines of computer code; a recent estimate for the F-35’s Block 3 (combat capable) mission systems software postulates that the aircraft’s own computers will harbor approximately 8.6 million lines of software code—not counting even higher requirements in related ground systems. Yet “Block 3i software, required for delivery of Lot 6 aircraft and hosted on an upgraded processor, has lagged in integration and laboratory testing” (34). Block 2B software is what is required for only the most basic “initial, limited combat capability for selected internal weapons (AIM-120C, GBU-32/31, and GBU-12)” (34), yet DOT&E admits that “the program made virtually no progress in the development, integration, and laboratory testing of any software beyond 2B” (author emphasis; 34)—i.e., no tangible progress toward anything resembling real combat capability. In the wishful thinking department, full combat System Design and Development capability is tentatively scheduled for Block 3F software to be installed starting with production Lot 9 (34), which means on airframe number 214 at the earliest…possibly sometime in 2017. As for that Block 3i software, those Lot 6 aircraft are already on the assembly line (starting with airframe number 96); while delivery may begin in 2014, don’t hold your breath: given program history to date, this mission software may well not be ready and Lot 6 aircraft will be in danger of being undeployable—not much better than ‘hangar queens’ so often grounded for other glitches. (Will Turkey have waited long enough?)

How bad is it? It’s all summarized in that Pentagon report: “Flight restrictions blocked accomplishment of a portion of the planned baseline test points until a new version of vehicle systems software became available” (33). And when it comes to internal weapons release and guidance, “basic mission systems capabilities, such as communications, navigation, and basic radar functions” (34), and more—fully coded software is essential. Yet aircraft are being delivered with major variances that defer testing and add “a bow wave of test points that will have to be completed in the future” (34), while such regressive testing of systems that should have been tested earlier but were forced to be deferred massively complicates any results-based linear (not concurrent) testing and development program. At the time of the report’s release, even the minimal capability of Block 1 software included in delivered aircraft was deficient by 20 percent (34). Block 2A software was delivered to flight test four months late and 50 percent deficient (34). Let the report speak for itself: “Testing needed for completion of the remaining 20 percent of Block 1 capabilities and 50 percent of Block 2A capabilities will have to be conducted while the program is introducing Block 2B software to flight test. Software integration tasks supporting Block 2B (and later increments) were delayed in 2012 as contractor software integration staff were needed to support Block 2A development, test, and anomaly resolution” (35). So much for any attempt to install mission and flight control software in any logical sequence where later and more complex versions can build on a foundation of previously installed systems. And that’s just a small sampling. Sounds like absolute chaos.

Who is the supervisor for software development? For software integration? Why haven’t they been replaced?

Better yet, why hasn’t software development and integration, at this point, been transferred to a different vendor?

These seem to be some basic questions that no one is asking.

Equally depressing news has appeared in previous Pentagon annual reports on the F-35, and surely these reports have been distributed to members of the House and Senate Armed Services Committees.

Why have they taken no action regarding the mismanagement of the most massive and expensive military procurement program in our history?

More important, when will they start to do so?

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