Chinese semiconductor industry

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paiemon

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The Chinese goverment was pretty aware since very early probably since the end of the 90s of this problematic dependency. Because in the early 2000 there was an increase in export controls from the Bush Jr. Administration at the time, more scrutiny. So the Chinese become worry that they may get cut off by the US. They launched especial projects like project 863 and the project 02 to develop the tools in other to deal with that situation, from that project comes companies like AMEC, Naura, Piotech, ACM shanghai, Keystone, UPrecision and others. That is a lot of resources.

in the 2008-2010 the Chinese semiconductor industry started to rise pretty fast and a lot talent from outside started to take over the industry especially in the foundry and design sector, their goal was to make products and therefore money as fast as possible, as they should be under normal market conditions, China developing goals was not in their priority list, obviously they want to use the tools that they knew give the faster results, usually foreign tools, Chinese toolmakers with exception of a few were relegated to survive in niches markets, like Solar, power, packaging and the nascent FPD-LED industry.
The first warning shot was 2015 when ZTE was added to the control list but the Obama administration decided to negotiate with the company, at that moment a some people started to questioned the problematic dependency that China have on foreign tools and IP.

Well even before the ZTE incident there was a lot of naive people in China at the time, including Huawei boss Ren Zhengfei, some though that codependency would serve as a deterrence, that the US goverment barring US companies from selling in China would hurt the US as much as China, so it was seen as a nuclear alternative, not to ever be used. I myself guilty of overestimating that "Nuclear Deterrence". Chinese trade liberals oversold globalization and 100% opening up to this companies, ignoring the geopolitical sh*t-storm that was brewing in the United Stated and gradualists, they were 100% against using domestics tools, saying that country should be reliant on foreign tools and that slow gradual decade long advancement is necessary for Chinese made tools to be usable. The idea of relaying on domestic tools to make chips was laughed at the time, they are not laughing now. I think the Taiwanese model is one the a lot of people in China wanted to follow. Give the quicker results but rely on the total dependency on outside suppliers.

The Chinese goverment didn't acted sooner probably because the sector was performing well, they were making chips. That was one of the goals and a lot of capital was private and they didn't wanted to interfere with that.

i really don't know, I think the period from 2000-2005 was a good opportunity for China to establish good domestic supplier network, most of the Chips produced were trailing edge in 250nm-3000nm nodes range. The China military and space program were able to make 90nm-180nm Chips on their own, so the basic tools and knowledge were there to make companies like AMEC and Naura earlier.
I think they didn't care because with very few exceptions export controls was non a issue, at that time the US goverment was allowing licenses for 130nm process and the Warssenaar was getting less stringent, nerveless I think was a good opportunity.
In hindsight, I agree the goal should have been to develop the full stack, even if it was trailing edge which is where we are at now anyway. But I think companies have to want that themselves otherwise it becomes a half-baked exercise, because unless you go full coercive or nationalize those companies they will always act with market driven instincts for profit in mind, which will involve the path of least resistance. As you stated, under normal market conditions everyone was profiting and more or less happy. The game has changed abruptly, so the players have adapted to it. It's kind of like playing chess and then have the other player toss the board and pieces up in the air as if throwing a fit. Again, in hindsight you could say this was a possibility but how many people would have taken that seriously back then in the commercial space. Panda's may look cute and cuddly, but if you jerk them around they will rip your limbs off. The US government has chosen to poke the Panda, so it shouldn't be surprised when it sharpens its teeth and starts getting biting.
 

tphuang

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It would be interesting to see if Chinese PCB providers can get even more dominant

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Victory Giant Technology(胜宏科技) said that the weak currency helped them in Q3. This is hopefully another are they can dominate through having lost manufacturing cost and high demand at home
 

vincent

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i really don't know, I think the period from 2000-2005 was a good opportunity for China to establish good domestic supplier network, most of the Chips produced were trailing edge in 250nm-3000nm nodes range. The China military and space program were able to make 90nm-180nm Chips on their own, so the basic tools and knowledge were there to make companies like AMEC and Naura earlier.
I think they didn't care because with very few exceptions export controls was non a issue, at that time the US goverment was allowing licenses for 130nm process and the Warssenaar was getting less stringent, nerveless I think was a good opportunity.
IMHO Chinese government did the right thing by not blocking foreign equipment because Chinese equivalences just weren’t good enough.
Adopting new equipment aren’t cost free. Products made from domestic equipment were probably of inferior quality and/or higher cost (due to higher defect rates, lower availability, greater support required, etc) which would have placed domestic manufacturers at a disadvantage.

In an ideal world downstream manufacturers should have set up small production lines that used domestic equipment and help to debug issues. However, before ZTE and Huawei, no sane capitalists would spend any extra money to do that because all capitalists want to maximize profits and geopolitical risks were far from people’s decision making process.

BTW, it is unrealistic to expect Huawei to be vertically integrated because it doesn’t have the money to do everything. Conglomerates in general aren’t very efficient and having a few of them dominating the economy like the Chaebols is never a good idea.
 

FairAndUnbiased

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The chart in the referenced article came from my report, and they did a terrible job referencing where it came from except Seeking Alpha!. You can read it here:
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Look for my Chart 2.
the comments on your article are pure comedy. none of them understand how CVD, PVD or etch chambers work, the supply chain, the key IP, etc. none of them understand the domestic players in the Chinese market, in fact it looks like none of them actually read your article.
 

tphuang

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@tphuang Sir Liang Mong Song 5nm N+3 is doing well and we may see it tape out this year base on the table provided by @alb
Ansy, the chart that Alb posted show that N+2 (SMIC's version of 7nm) is superior to any TSMC/Samsung 7nm variant and is comparable to Samsung 5nm technology. It also shows that N+2 Improved is equivalent to Samsung 4nm or TSMC 5nm technology. N+3 would be TSMC 3nm technology. There, all SMIC needs to do is get to N+2 improved. It has a good chance to get there in 2 years.

I just highlight the most important part from this article. Mostly, it was just rehashing of the earnings call and transcript, but with a couple of important part.
It noted that its expansion plans remain unchanged, and its talent retention and equipment acquisition have been able to keep up with the pace of capacity expansion.
Although the new US export rule prohibits US persons (including Chinese with US citizenship or residency) from assisting the development of advanced semiconductor technology in China (especially companies on the Entity List), SMIC co-CEO Zhao Haijun said its talent reserve is at the best condition of all time, as the COVID-pandemic has lowered employee turnover while new graduates showed strong motivation in joining the semiconductor industry.

"Many university graduates with bachelor's and master's degrees are eager to join us," said Zhao, "We took in many good quality new recruits, and talent source is sufficient. The total number of our headcount last year was 15,000-16,000, and this year so far we have exceeded 20,000."
Compared to GlobalFoundries (GF), which has recently confirmed that it will initiate layoffs and a hiring freeze, SMIC is still prioritizing production expansion. SMIC is trying to secure equipment with long lead time in order to ensure capacity expansion is carried out on schedule.
Here is the important part. Retaining talent, training talent and keep up with expansion plant during the worst part of the demand cycle. That's what makes great companies. Or at least in this case, one with a lot of resources.

Liang Mong Song, the former TSMC R&D executive who helped Samsung build up its foundry, remains the co-CEO at SMIC, despite the US restrictions. "Although SMIC has not admitted that it has mass-produced 7nm chips, it is true the team led by Liang developed and produced it with immersion DUV. They did not copy the design of TSMC," an industry expert who has been closely monitoring the semiconductor industry in Taiwan and China for more than two decades told DIGITIMES. "SMIC has started to develop 5nm chips, but the challenge has become even greater after the new US export control rules."
Here is the more important part. SMIC is fully capable of not only mass producing 7nm and 5nm technology.

My thinking only the Shanghai Lingang, SN1 and SN2 FABS will use ASML equipment exclusively, while their other expansion in Beijing, Tianjin, Chongqing and Shenzhen will be going domestic. Just look at those time timetable for completion, late 2024 to early 2025, By that time SMEE /CETC will be mass producing those immersion DUVL machine like dumplings.;)
I think there is a good possibility that some of the Beijing/Shenzhen production lines will be using all domestic equipment, but other ones will still be using foreign equipment like ASML.

I have often wondered how much advanced node production they can actually do, because SN1/SN2 were originally only designed for 70k wpm when fully completed. As in the case with many Chinese fabs, the eventual capacity often grow past the originally designed capacity as more money and space become available. It's also possible that Lingang will do more of the 22/28 production since it's capex for equipment is about 25% higher than Beijing/Tianjin plant. Regardless, I think it's a fair assumption that Lingang is more likely to see foreign equipments.

Which brings us back to the original question of how much they can expand SMSC's SN1/SN2 fabs. They have gone completely radio silent in order to avoid further sanctions. we know that they intentionally kept FinFet away from other fabs, so that possible Western sanctions of ASML/Japanese tool makers do not affect any of their other projects (since US gov't is trying to keep any 14nm tools away). As such, any sanctions that ASML/Japanese may agree to (based on FT article) would only affect the SMSC fab among SMIC fabs.

We know that their increased capex of $1.6 billion are prepayment for ASML machines (or at least most of it). Since ASML is doubling their capacity while other chipmakers are cutting back on their capex, the idea that they need to put in money right now to reserve spots for 18 months from now does not pass the smell test. More importantly, $1.6 billion would give you 25 to 30 Arfi scanners. For prepayments, $1.6 billion is probably enough for like 50 arfi scanners. They are likely to add 150k wpm of 12-inch capacity over the next 3 years between Beijing/Shenzhen/Lingang. You do not need 50 arfi scanners for 150k wpm of mostly 28 nm and more mature process. If 50k wpm of 28nm node requires 10, then 150k wpm of 28 nm to 180 nm likely would only require 15 to 20. And we know some of those front end scanners will be SMEE machines.

Which tells me that the $1.6 billion additional capex is mostly for SMSC fab and possibly Lingang fab (although that one won't start production until 2023 I think?) It makes the most sense for them to buy up as many of the latest ASML Arfi scanners now, because they might not be available a year from now. On top of that, slots just opened up as other fabs reduced their capex. Let's say that $1.4 out of $1.6 are used for fast tracking ASML deliveries in 2023 and 2024 (if they are lucky) and they normally would spend about $1.5 billion a year from ASML, this would double their deliveries and possibly even more if they keep up their increased capex spending. $3.0 billion over the next year from ASML could mean 35 Arfi scanners (at $70 million each since they will buy a mix of 1980i and the more expensive 2100i) and 40 to 50 other front end scanners. That is on top of probably 15 or more arfi scanners they are taking in this year that are likely to mostly into SN2 fab. Assuming that the machines for SN1 production have mostly already been purchased in previous years for finishing to ramp up SN1 production this year. 15 + 35 = 50. Let's say 15 out of 50 will be set aside from SN1, Beijing and Lingang plants in 2023 to 2025.

The remaining 35 ends up with SN2 and other future SMSC expansion. Based on figures provided by tinrobert before of 20 Arfi scanners per 50k wpm at 7nm, 35 of these could allow for more than 75k wpm. What I'm saying is that they are spending enough money to probably have 100k wpm of SMSC capacity eventually (more than the 70k that was announced at the start of the project). The yield on N+2 probably won't be too great without EUVs, but China really doesn't have other alternatives right now. Out of that 100k, you can have
25k of 14 nm
25k of N+1
50k of N+2
It would be interesting to hear the capex number from SMIC next year. If they can continue to spend $6 to 7 billion on capex, then they could go even further than this. Maybe Lingang plant will get 14nm nodes production lines also. What do you think @tokenanalyst and @european_guy ? imo, pretty big move by SMIC here.
 

tonyget

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So there is a lack of foundries that can make auto-grade chips in China

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上述这三点问题,如果只是做消费级产品,其实可以随着时间慢慢改善。但是如果做车规产品,就涉及到量产后的一致性、稳定性等问题。据老王介绍,尽管消费级的成熟工艺国内已经可以做了。但车规级的成熟工艺,国内代工厂能做的并不多,大部分流片还是要去找台湾或国外厂商。“我们的工艺其实是确实的,全球能做汽车工艺的晶圆厂其实没几家,都不是大陆的。”老王也表示,虽然类似于国内的中芯国际也在联系他们来做免费的车规产品试产,但试产和量产是两个概念。

The above three problems, if only for consumer-grade products, can actually be gradually improved over time. However, if you make a car-regulated product, it involves issues such as consistency and stability after mass production. According to Lao Wang, although mature consumer-grade craftsmanship can already be done in China. However, domestic foundries cannot do much with mature technology at the vehicle level, and most of the tape-outs still have to go to Taiwan or foreign manufacturers. "Our process is actually true. There are actually very few fabs in the world that can do automotive technology, and none of them are from the mainland." Lao Wang also said that although similar to the domestic SMIC, they are also contacting them to do free. Trial production of car-regulated products, but trial production and mass production are two concepts.
 

tphuang

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So there is a lack of foundries that can make auto-grade chips in China

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I think this is just referring to MCU chips here. I know that they are making really big investment into IGBT, MOSFET and SiC chips. In a couple of years, domestic production won't be an issue. Even by next year, my guess is 70 to 80% of IGBT production will be from the big 5 domestic firm of BYD, CRRC, StarPower, Silan Micro and CR Micro.

For MCU, I definitely get the sense that they might be a little more behind. But even with that, they have been producing MCUs for a while. For example, BYD came out with their new generation 8-bit MCUs this year. To the best of my knowledge, they are producing most of their own chips. Since they are 40% of the Chinese market, I'm not sure that things are as dire as mentioned in that article.
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In fact, I think SMIC and Huahong are both well capable of making chips for fabless firms.
 

mmbro

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.25% LOL is that all?

"
Relations have deteriorated significantly since then to perhaps their lowest point, exacerbated by rising tensions over Taiwan and the South China Sea and, more recently, by a US ban on advanced semiconductors that is described as a national security issue.

Goldman Sachs forecasts that the ban will shave a quarter of a percentage point off China’s economic growth in 2023, at a time when it is already dealing with the fallout from Xi’s “zero-Covid” policy, which he has clung to from the beginning.

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tokenanalyst

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In hindsight, I agree the goal should have been to develop the full stack, even if it was trailing edge which is where we are at now anyway. But I think companies have to want that themselves otherwise it becomes a half-baked exercise, because unless you go full coercive or nationalize those companies they will always act with market driven instincts for profit in mind, which will involve the path of least resistance. As you stated, under normal market conditions everyone was profiting and more or less happy. The game has changed abruptly, so the players have adapted to it. It's kind of like playing chess and then have the other player toss the board and pieces up in the air as if throwing a fit. Again, in hindsight you could say this was a possibility but how many people would have taken that seriously back then in the commercial space. Panda's may look cute and cuddly, but if you jerk them around they will rip your limbs off. The US government has chosen to poke the Panda, so it shouldn't be surprised when it sharpens its teeth and starts getting biting.
Well, I think this sanctions put the market in favor of the Chinese goverment goals, the irony.
The bad news is the current trailing nodes are way harder than before
1668481725975.png

The good news is that Chinese semiconductor ecosystem is broader than ever. List of semiconductor companies in China, majority is local.

1668482538166.png
1668482581159.png
IMHO Chinese government did the right thing by not blocking foreign equipment because Chinese equivalences just weren’t good enough.
Adopting new equipment aren’t cost free. Products made from domestic equipment were probably of inferior quality and/or higher cost (due to higher defect rates, lower availability, greater support required, etc) which would have placed domestic manufacturers at a disadvantage.
I think private capital should be invested at wish, if a company wants to risk it by buying equipment that may get banned in the near future well is their own risk to make. But goverment capital should meet broader goals.
One way to get around "inferiority" is to design the manufacturing process around development of the tool, to solve bottleneck problems with the final goal of mass production. ASML scanners were developed around the manufacturing process of the foundry, the same goes with LAM, AMAT and KLA.
Since the SEMI Thread is under lock I like to share with you my mentor @Oldschool post .

Filling the blank of domestic etching process application, NAURA assists Shanghai ICRD 14nm SADP independent process research and development
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2019-12-05 14:55Official Account of Semiconductor Investment Alliance
focus on
On November 21, Shanghai Integrated Circuit Research and Development Center Co., Ltd. (ICRD) and NAURA jointly announced that ICRD completed the 14nm fin using domestic equipment such as NMC612D Inductively Coupled Plasma (ICP) etcher. The independent development of the related process of self-aligned double pattern (14nm FinFET SADP) of the transistor, all process indicators have reached the mass production requirements, and significant progress has been made in the 14nm core process technology of integrated circuits.

In an ideal world downstream manufacturers should have set up small production lines that used domestic equipment and help to debug issues. However, before ZTE and Huawei, no sane capitalists would spend any extra money to do that because all capitalists want to maximize profits and geopolitical risks were far from people’s decision making process.

BTW, it is unrealistic to expect Huawei to be vertically integrated because it doesn’t have the money to do everything. Conglomerates in general aren’t very efficient and having a few of them dominating the economy like the Chaebols is never a good idea.
Agree. in the ideal world everyone would specialize in what their do best, some countries in capital equipment, some companies in IP and others in manufacturing. in the case of Huawei should be only communications, now they are regretting not getting into semiconductor manufacturing sooner, now they have to made it from the ground up with local tools. In a perfect world Huawei shouldn't have to make thier own foundries but now is a life or death situation.
 
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