Chinese Engine Development

Totoro

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Well, that was almost inevitable. with successful application as a turbofan for planes, it's only a logical step to use that engine core for turboshafts and gas turbines for ship and perhaps even land vehicle propulsion. I expect to see a whole new set of chinese helos/ships propelled by indigenous powerplants in the coming decade.
 

tphuang

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This is from an interview with the J-9 chief developer on J-10, contains some stuff on WS-10A vs AL-31F
王辉:在世界航空工业发展过程中,很少有作战飞机不因发动机而拖后腿的情况,请您谈淡,歼十的发展过程中,发动机对其进程的影响。
  王老:与以往的军机发展一样,最初歼十上马的时候,发动机的速择正确与否成为该机能否成功的关键之一。当时能够速择的有仍在研制中的曾计划用于歼九的910涡扇发动机,以"米格"-23上的P-29发劝机为原型的涡喷-15发动机(后下马),也曾经考虑过国外的PW-1120或PW1228,同时还有国内正处于研制中的计划日后用于歼十的新型涡扇发动机。在权衡之后,暂时决定以涡喷一15作为过渡动力系统。89事件后,我国与西方的军事合作基本上全部终止。1990年,我国与苏联的关系得到改善,该国的苏-27引起了我们的极大关注,两国不久就展开了中断近30年的军贸关系。在过去研制歼九的过程中,因发动机的制约我深感切肤之痛,因此一想到新机,我就会首先想到发动机。在遇到宋文骢同志时,我曾向其建议,采用国产发动机风险较高,搞不好又要重复
歼九的老路,歼十成功与否的关键,在于能否有台够用和成熟可靠的发动机。
just talk about how many fighter projects are delayed due to dealys in engines. When J-10 started, some plans involved using J-9's 910 turbofan engine or a copy of Mig-29's P-29 engine (WP-15, since then have been cut), also considered PW-1120 or PW-1228, also planned were the new turbofan engine under development for J-10. They decided to use WP-15 as the transitional motor. after TianAnMen Square, China went back to Soviet. J-10's success is dependent on a mature and reliable engine.
  后来,歼十在发展中考虑了我的建议,先用进口发动机先飞起来,等到国产更加先进的发动机成功之后,再换装新型的发动机。事实证明,这个路子是正确的,避免了风险。而且由于国产的新型涡扇发动机性能较AL-31先进,采用新型发功机的歼十的飞行性能要比早期的型号更好一些。
later it was decided that in J-10's development, it will start by importing engine and then switch to a more advanced domestic engine, when that is ready. As shown, this is the correct pass. WS-10A is more advanced than AL-31 and J-10 using this engine has better flight performance than early version of J-10.
王辉:请您谈谈三代战斗机采用推力矢量发动机的意义?
  王老:一是能够大幅度提高三代机的机动性能,而且可以适当放宽对飞机气动布局设计上的要求;二是可以利用三代机的实际使用情况为推力矢量技术在四代机上的应用打下基础。
J-10's generation of fighters use TVC to improve maneuverability and use that as the test ground for TVC technology on next generation.
  王辉:您觉得歼十在哪些方面仍需改进?
  王老:任何一个新的事物的发展都要经过实践的检验,歼十也不例外。邓小平同志说过:实践是检验真理的唯一标准。所以,歼十的进一步发展必然要依托于空军的实际使用情况来确定。由于要面对可能出现的四代机的威胁,因此必须要加强对四代机的预研工作。我们知道,四代机的典型特征是"4s"特性(隐身、超音速巡航、超机动、超视距作战)。目前,要想在三代飞机上实现超音速巡航不太容易,但可以在隐身、超机动和超视距作战上有所作为。所以,我认为歼十今后是否可向隐身、超机动能力和超视距作战方向发展。以达到能与四代机对抗的目的。另外,目前的三代机基本上都是人一机操纵式作战模式,而欧洲的"台风"已经实现了人一机一体化作战模式,即在作战环境中,战斗机综合信息系统会根据本机的姿态和所处的作战环境向飞行员提供全自动作战应对方式,而飞行员的任务只是在战斗机综合信息系统的"参谋"下进行速择与决策,人机高度合一。这对未来空战中的系统作战将产生深远的影响,建议歼十今后的改进应该参考之。
a bunch of stuff on where J-10 can improve and where is it behind next generation plane (stealth, supersonic cruise, super maneuverability, super BVR capability). It can improve i these areas.
  王辉:请您展望一下我国未来战斗机的发展。
  王老:我已经离开科研一线20余年了,所以我的见解不见得完全正确。通过多年的工作经验,我的体会是首先航空工业部门要有自己独立的预研机构,不应该把预研机构设在不同单位的基层各自为战,甚至相互壁垒。你看美国的NASA(国家航空航天局),是美国航空航天工业最大和最有实力的预研机构,其预研成果积累丰富,在很多方面为用户指明了未来的发展方向。客户一旦确定要求,基本上都能从NASA找到接近其要求的产品和相关技术。这一点,我们要认真研究。
  通过三代机近二十余年的发展历程,让我们基本上掌握了三代机的核心技术,这给我国四代机的研究打下了坚实的基础。目前,我国的"太行"、"秦岭"、"泰山"、"昆仑"等一系列发动机研制成功,AL一31的必换核心部件全面实现了国产化,打破了我国发动机长期拖军机后腿的局面。其中"太行"发动机的技术性能指标全面超过了俄罗斯的AL一31发劝机,当然了,由于"太行"属于新产品,其可靠性仍需在实际使用中不断的提高和完善,要力争在最短的时间内,尽快使其成为我国三代军机的核心,彻底终结三代军机发动机长期受制于人的情况。  对于四代机的研制,我是这样看的,近年来国力的大幅提升,也带动了国家科技水平的大幅进步,电子科学技术也取得了质的飞跃。从目前看,在走向四代机的过程中,其"4S"特性中对我们构成压力最大的就是"超音速巡航"。我所讲的"超音速巡航",并不仅仅意味着四代机简单的实现超音速状态的避航,而是四代机必须具备的高速攻击和高速摆脱能力。高速攻击能赋予超视距导弹更大的初始速度,可相应增加其射程;高速摆脱可在作战环境不利的情况下让战机迅速脱离战场。而实现"超音速巡航"意味着就必须突破推重比10一级的大推力发动机。因此,四代机的成功与否,大推力高推重比的发动机是关键中的关键。
China has basically mastered 4th generation plane's core technology, solid foundation for 5th generation. Taihong (WS-10a), Tailing (WS-9), Taishan (WS-13), kunlun (WP-13/14) are successful. WS-10's technology specs exceed AL-31 in every area. But WS-10A is a new production, so it's reliability still need improvement, need to improve in short time to become the engine of domestic planes. Also, talked about supersonic cruise using engine with T/W ratio of 10.
  王辉:近两年来,我国在军用发动机上取得厂很大突破,不知您注意到没有,一航的林左明总经理与空军装备部的魏钢部长都是发动机专业出身,两人都对国产发动机的发展给予高度重视,我认为这是一个非常好的迹象。我有个建议请您评价,就是在进行推重比10一级的发动机技术攻关的同时,可否将比较成熟的推重比8一级的发动机进行推力矢量技术的改造,这样一是可大幅提升第三代战斗机作战能力,二是一旦推重比10一级的发动机在研制中出现滞后现象,可将推重比8一级的带推力矢量技术的发动机先用于四代机的样机上让其飞起来。
  王老:你这个提议很好,我觉得可行。当然也可以采用由低到高、由小到大的循序渐进式发展。这样一来,一旦真的推重比10一级的大推力发动机出现滞后情况,仍可确保四代机按照既定时间完成首飞。当然了,如果新一代发动机发展顺利的话,也可将其反过来用于三代改型战斗机上进一步提升战机性能。
  王辉:谢谢您在百忙中接受我们的采访,现代表《航空档案》的全体工作人员和广大读者祝您在新的一年中身体健康!万事如意!
  王老:谢谢!也希望{航空档案》在新的一年中更上一层楼。井请代表我向关心国防、心系航空事业的读者们表示问候。
in last two years, there is a lot of advancement in domestic engine. Goals including developing T/W ratio of 10 level of engine + making mature T/W ratio of 8 level of engine improve using TVC engine to improve combat capability.
 

tphuang

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a little more. This is again from HKB (the aerospace daily).
HKB报道:一航举办大型飞鸡发动鸡发展高层论坛


为加速推进大型飞鸡发动鸡的研制工作,4月8日,中国一航科技委和一航动力所联合举办在沈阳举办了“大型飞鸡发动鸡发展高层论坛”。。。
刘大响院士作了题为“大型飞鸡发动鸡发展思路设想”的报告,阐述了大型飞鸡是建设国家创新型国家的标志性工程;大型飞鸡对发动鸡的需求分享;国外的发展现状和趋势以及发展思路,设想和主要关键技术等内容。太行发动鸡总师张恩和以“我国大型军用运输鸡动力可以立足国内”为题,详细介绍了国外大型运输鸡发动鸡的技术特点;国内大型军用运输鸡应采取的对策以及关键技术,问题和总体安排等内容。一航动力所党委书记李继保向与会代表汇报了“大型客机发动鸡总体方案研究”。。。
basically saying that they are developing engine (i'm assuming turbofan here) for large transport/civilian aircraft. Looks like the director of the Taihang program will also be pretty prominent in this one.
 

cliveersknell

New Member
Your website on the J10 quoted a powerplant with a
wet thrust of 110kN.
However, in the discussions it was pointed out that it matches the AL-31F
. Something does not compute here.
r's
Clive
 

crobato

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Your website on the J10 quoted a powerplant with a
wet thrust of 110kN.
However, in the discussions it was pointed out that it matches the AL-31F
. Something does not compute here.
r's
Clive

Sometimes reporters don't do the proper number checking. WS-10 corresponds to the figure above. WS-10A represents a new and more powerful version of the engine, with thrust corresponding to 129kg. People often confuse the two, not realizing that the engine being released now is actually an improved version of an earlier design.
 

tphuang

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this is from a while back, never got to post it.
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“太行”发动机是我国航空工业打基础、上水平的项目。“太行”发动机研制成功,实现了我国航空发动机从第二代向第三代的跨越。承担发动机研制的科研人员面对国防建设的急需、上级领导的厚望、时间节点迫近以及繁重的攻关任务,肩负着为国家安宁提供保障的重托,承受了巨大的心理压力;每个人都在这异常严峻的形势下经受了焦灼和考验。 n(@|-Oa)w
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在超常的压力面前,发动机总设计师系统与所有参研单位团结一致,以强烈的报国心、高度的责任感和超常的意志,在总装备部、国防科工委、空军等上级机关正确领导下,强化组织领导和科学管理,制定切实可行的攻关策略和方案,组织联合攻关;开展质量安全复查、全面质量整顿、重点型号攻关和文化整顿、“两个放心”活动,有力地促进了研制工作。参研单位大力协同,同舟共济,共渡难关。 *b,}iSd!^
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“太行”发动机研制启动时,我国航空发动机的技术水平还没有达到第二代,在设计研究、制造工艺等领域都缺乏工程经验,加上国家经济实力有限,研制工作不可避免地出现问题和反复。 'aN'e*Jj{
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1997 年10月,地面试车过程中发生风扇大叶片断裂。一航动力所组织参研人员检查故障件断口、进行振动模态试验等分析工作,又对发动机风扇叶片进行动应力测量。结果发现叶片振动应力偏高,由于叶片加工较粗糙,有较大应力集中,导致裂纹。在排故中,压气机设计研究室的设计师们从设计要求、工艺改进、装配、振动、试车等方面提出了多个修改设计和制造方案,进行了大量的试验验证,历经两年多时间,完成了叶片结构减振优化设计。重新修改后的叶片创造性应用了全新结构,满足强度要求,达到了预期效果;同时进一步提高叶片加工质量,终于攻克了发动机研制的“拦路虎”。 `NIg<E2 "u
mjXcTiF
在“太行”发动机研制过程中,有一种轴承多次发生故障。2004年7月,“太行”发动机在进行定型试飞科目时,发动机突然空中停车;此时这种轴承故障最为严重。为了尽快查明故障原因,中国一航领导迅速决定,由空军和中国一航的专家、领导组成故障分析组,中国一航副总经理林左鸣、发动机事业部常务副主任杨锐亲自到一航动力所坐镇,指挥攻关。参加研制的人员分解检查发动机,在对故障件充分研究分析的基础上,进行了大量的试验验证——如飞附机匣考核试验、轴向力分析等,查出发动机轴承收油环出现故障。一航动力所与行业内外的专家共同制定排故方案,先后完成17份故障计算、研究、分析报告。从8月至12月,发动机经过了改进设计、加工零件和试验验证,并进行了排故措施验证评审,排故措施落实后,重新装配,恢复生产。 M`0aS*
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进入空中试飞后,发动机出现了高空小表速边界工作不可靠——如转速摆动、加速不跟随或加速慢,以及空中有时发生“响声”、地面起动提前终止和热天起动困难等十几项重大技术问题。攻关的关键时刻,一航动力所成立了以所领导为组长的攻关组,以综合治理、突出重点、统一规划、分步实施为指导思想,与一航试飞院密切合作,兄弟单位协同攻关。攻关组每天晚上召开技术分析会,分析、研究白天空中试飞的情况。 &y=t;Z
~D|#x
在攻关过程中,对主要技术问题先确定攻关方向,然后“小步前进”,只要问题有所改善就做深入细致的工作;先后采取了“大改”、“小改”等措施后,解决了发动机地面起动、风车、惯性自动起动、加力工作稳定性、转速摆动等问题。空中“响声”问题通过适当调整高压压气机,经过艰苦工作解决了一些发动机结构故障,并得到排除。高空小表速发动机加速慢的问题攻关异常艰难。在一航西控等单位配合下,一航动力所开展了主泵调节器攻关,参研人员经过严谨细密地研究分析,确定了攻关方案,一举攻下加速性差这一难关;经过十几次飞行验证,证明攻关措施正确有效。 O9_]^~{7!:
q?E{8z^{
参加研制的人员在一航试飞院、一航沈飞现场和技术攻关组等各条战线同时摆下主战场。老同志不顾体弱多病,殚精竭虑,与年轻同志一起摸爬滚打、废寝忘食甚至通宵达旦地工作;年轻同志为“大家”而舍小家,吃住在现场,放弃了节假日、星期天……正是这样一支“特别能吃苦,能吃特别苦”的研制队伍,克服了常人难以想像的困难,承受着常人难以承受的压力,攻克了地面与空中发生的故障200多个,完成了“太行”发动机设计定型工作。
just talks about the different accidents suffered in the development process (over 200) before completing the design certification. Not much to translate here, just describing the different accidents they encountered.
 

cliveersknell

New Member
Thanks TP.
2nd question: Does the WS10A have thrust vectoring capability?
3rd question: How does this engine compare with the ALF-31N?
Some articles posted in this section mentioned a thrust of approx 135 KN
wet , for the WS-10A, but you mentioned 129kN wet thrust. Can you clarify
this discrepancy?
thanks and best regards
Clive
 

tphuang

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Thanks TP.
2nd question: Does the WS10A have thrust vectoring capability?
3rd question: How does this engine compare with the ALF-31N?
Some articles posted in this section mentioned a thrust of approx 135 KN
wet , for the WS-10A, but you mentioned 129kN wet thrust. Can you clarify
this discrepancy?
thanks and best regards
Clive

It does not current have TVC and it does not have FADEC either afaik
Against the baseline AL-31FN, it should have superior thrust at least. That's why they didn't equip WS-10 in the first place, because it was inferior to AL-31FN. Not sure about fuel efficiency, it's not given. Eventually, WS-10A should have longer service life and be safer than AL-31, but right now it's a new engine and still has plenty to sort out. (note, it had to pass a 450 hour endurance test, don't think AL-31 had to go through one as long). As for the specific thrust, I actually always thought it was 13.2 tonne = 129 kN. I believe the original goal of WS-10A was to achieve the thrust level of F110-GE-129.
 

tphuang

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中国新型无人战机将采用国产小型涡扇发动机(图)2007-05-06  来源: 西工大报 核心提示:小型涡扇发动机具有推重比大、油耗低的特点,它是巡航导弹和无人机获得大航程的关键。但小型涡扇发动机小巧的零部件对加工精度提出了极高的要求。业内专家曾动情地表示,“A4纸大小的整体叶盘最厚2毫米,最薄处只有0.2~0.3毫米,我们却能按照指标要求加工出来”。
2006年12月,西北工业大学张定华教授科研团队完成的“航空发动机整体叶盘高效精密数字化冷工艺制造技术研究与工程应用”成果入选教育部2006年度“中国高等学校十大科技进展”。这标志着我国航空发动机制造关键技术跨越了一个高度!伴随这一高度有“两个惟一”引人瞩目:
西北工业大学是我国自行研制的涡扇500发动机主要参研单位中唯一的高校;
西北工业大学是某新型高性能发动机研制行政总指挥系统中唯一的高校。
just a little bit from the Northwest Industrial university's newspaper. Basically, this university developed WS-500, which has high TW ratio and high fuel efficiency. It will be used in cruise missiles and UAVs.
 

goldenpanda

Banned Idiot
CHECK THIS OUT. Interview with 张恩和 (zhang enhe), ws10 chief designer. I've been following this guy for quite some time. Very genial guy in his interviews.

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The LAST COLUMN is the ws10 改进型 (improved model). 15.5kN, 9.5 TWR!

In the article he talks about the main challenges of development in China. In the west, a new project is an integration from existing advanced technologies (materials, fabrication, testing facilities). In China those dependent technologies don't exist until you specificly develop them, AFTER the systems project receives funding. China started to develop turbofans as early as the 60's, with similar performance to Spey. But the aircraft project was canceled, so the engine itself went no where.

He says the ws10 took so long because it went through an extra stage of development. They built a verification prototype before the production prototype. They did it to reduce design risk considering their lack of experience. Overall he's glad they took that approach. After they figured out how the engine would match the aircraft, the did hit most milestones.

He believes his work is not done until his engine is operational in aircraft. He will "escort" the project through its production runs.

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He talks about the role of engine development for the "large aircraft" project (from another source: the 200-300 seat cs2000, and 150-200 seat cs2010). He says to maintain innovation, it's necessary to 预研 (forward research). There must be a determination to develop technologies forward of the systems they will be used under. There should be thorough planning to target the critical technologies likely to be needed.

He talks about the importance of developing your team. According to survey, within CAC I there were two 50% - 50% under age 30, 50% never studied aerospace. However due to the ws10 project itself, we have developed a capable cadre of chief engineers and project leaders.

He wants to speed up the pace of small production runs. He needs fast product iterations to shorten the development cycle. Fabrication machinery, testing facilities, and materials are also bottlenecks. He wants better funding models.

The technology in ws10 has wide applications. It can be used in future aircraft, and to develop turbines for use in power generation and ship propulsion. An example of this is the american F101 core. They had great foresight to invest in the core technology. He believes developing for a general application is better than optimizing for a single scenario. Having different kinds of users gives you better feedback to improve. It's a win-win. This is in fact the future direction at Taihang.


edit: the spec graphic has been recycled in a number of articles by various sites. It is evidently not from Zhang Enhe himself.
 
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