SIOM is developing an alignment system similar to ASML's ORION system.
A Multi-Wavelength Vortex Beam Projection Lithography Alignment Sensor System
Technical Field
[0001] The present invention relates to the technical field of lithography machines, and in particular to a multi-wavelength vortex beam projection lithography alignment sensor system.
Background Art
[0002] In advanced-node semiconductor manufacturing, overlay accuracy is a core performance metric of a lithography machine. This metric quantifies the positional deviation between the newly exposed circuit pattern and the pattern of the previous layer during the lithography process. In immersion, extreme ultraviolet (EUV), and high-numerical aperture (High-NA) EUV lithography, in order to achieve precise fabrication of complex three-dimensional structures in integrated circuits, the overlay accuracy must be controlled within 2 nm. Among the contributors, wafer alignment measurement error accounts for approximately one-third of the total overlay error budget. Therefore, to achieve the target of sub-2 nm overlay accuracy, the wafer alignment measurement precision must reach the sub-nanometer level, making wafer alignment measurement an extremely challenging key technology in lithography.
[0003] Wafer alignment measurement is realized by detecting the positions of phase wafer alignment marks on a wafer through an alignment sensor system. The alignment marks diffract under illumination from a light source, and the position of the alignment mark is calculated from the interference signal between the positive and negative diffraction orders, offering very high alignment accuracy (see prior art US6961116B2, US10508906B2, and CN202510594890.1). During integrated circuit manufacturing, process factors (such as chemical mechanical polishing, etching, deposition, etc.) cause changes in the topography of the alignment marks. When the optical depth of the alignment mark approaches an integer multiple of half the wavelength of the incident light, destructive interference of the illumination light occurs, causing a significant decrease in the intensity of the diffraction signal to be detected, thereby affecting the wafer position measurement accuracy. When the optical depth equals an integer multiple of half the wavelength of the incident light, the intensity of the diffraction signal to be detected becomes zero. Meanwhile, the photoresist on the wafer surface absorbs visible light, further weakening the illumination light. These process factors will render wafer alignment measurement impossible.
Summary of the Invention
[0004] In view of the above, the present invention proposes a multi-wavelength vortex beam projection lithography alignment sensor system to solve the problems of destructive interference and absorption of the illumination light during the alignment process. The system features a simple structure and can realize high-precision detection of the position of wafer alignment marks