Jinan Machine Tool win another punch line to the U.S. auto manufacturing-China exports help the U.S. auto industry
济南二机床再赢对美冲压线出口 中国制造助力美国汽车工业
2013-07-15 08:48:04
关键字 >> 中国制造福特汽车济南二机床济二机床福特汽车肯塔基工厂福特汽车堪萨斯工厂济二机床厂冲压线观察者头条头条
2013年7月11日,济南二机床集团有限公司召开“福特汽车肯塔基工厂冲压线项目启动会暨新闻发布会”,对外发布了又一个振奋人心的消息:继2011年囊括福特汽车美国堪萨斯和底特律两个工厂,全部5条大型冲压生产线订单之后,济南二机床集团再次赢得福特汽车美国肯塔基工厂大型冲压线项目。
不久前,济南二机床为福特汽车堪萨斯工厂提供的冲压线项目顺利通过终验收,正式投产使用。这是我国首条具有自主知识产权的轿车快速冲压线进入海外著名汽车整机制造厂,是中国制造从低端成品进军工业生产装备的重大突破。
据济南二机床副总经理张世顺介绍,福特汽车公司美国项目包括集团公司接连承接的福特汽车公司美国本部两个工厂五条大型快速送料冲压生产线订单,其中,一期项目位于堪萨斯,是一条双臂全自动快速冲压线。该生产线由4台多连杆压力机组成,总吨位6100吨,由双臂送料系统、拆垛机、清洗机、涂油机等设备组成,应用多连杆、数控液压拉伸垫、同步控制、全自动换模、整线防护等多项关键技术,生产节拍15次/分,是普通自动线的2-3倍;全自动换模时间3分钟,是普通自动线的三分之一,是目前世界最先进水平的冲压生产线。
正在安装的福特汽车堪萨斯工厂冲压线
正在安装的福特汽车肯塔基工厂冲压线
生产线将安装在福特汽车公司美国一座新建工厂里,用来生产福特最畅销车型,是该工厂中唯一的一条冲压生产线。二期项目包括4条双臂全自动快速冲压线,将安装在福特汽车公司在底特律的工厂。该工厂冲压车间始建于1938年,代表着福特汽车的文化遗产,对福特汽车公司意义重大。由济二制造的四条双臂快速冲压线,将取代原工厂的20余条老式冲压线,生产福特汽车公司最新车型。目前,冲压线正在福特汽车底特律工厂安装调试,将于2014年1月份全部完工。
济南二机床将为福特肯塔基工厂提供的冲压项目6100吨高速冲压生产线,由4台大型多连杆压力机以及双臂送料系统、拆垛机、清洗机、涂油机等自动化设备组成,采用了多连杆、数控液压拉伸垫、同步控制、全自动换模、整线防护等多项关键技术,每分钟最高可冲压15个大型汽车覆盖件(是普通自动线的2-3倍),全自动更换模具时间仅需2.8分钟(是普通自动线的三分之一),代表了目前世界最先进的技术水平。该项目2013年6月启动,将于2015年4月竣工投入使用。
肯塔基工厂主要生产福特重型卡车,其冲压中心生产的重型冲压件不仅供给本厂使用,还出口到委内瑞拉、巴西、墨西哥、加拿大等国。工厂此前一直使用两条德国制造的冲压生产线,而这一次,福特选择了中国制造。
济南二机床生产的江淮汽车冲压生产线
济南二机床生产的江淮汽车冲压生产线
2010年,中国成为世界上最大的汽车生产国,但与此同时,中国也是世界最大的汽车生产装备进口国。我国汽车行业所需的高档数控机床与基础装备大部分依赖进口。中国机床工具工业协会权威人士向记者透露,国产金属切削机床40%供给汽车行业,但很少能进入发动机生产线等关键领域。在中国的整车厂,四大工艺(冲压、焊装、涂装、总装)所需装备大部分需要进口。
但在第一道的冲压工艺装备制造商,济南二机床已经后来居上,成为这一领域强有力的竞争者。目前,济南二机床在国内汽车数控冲压设备领域占有行业80%以上的市场份额;同时,早在2010年,该企业能够研制生产目前世界最先进的每分钟可冲压15件大型汽车覆盖件的全自动冲压生产线。而当时,德国冲压商给中国用户提供的最高水平快速冲压线的生产节拍为每分钟13.5件。
2010年4月,济南二机床研制的首条“15次线”在上海通用东岳汽车公司投入试生产。在随后的几个月里,济南二机床陆续与上汽通用、一汽-大众等国内轿车生产企业签订了10余条高水平快速送料冲压生产线。
实施重大专项以来,济南二机床先后投入资金4.8亿元完善创新体系,攻克了35项关键技术难关,获得国家发明专利12项、实用新型专利11项,制定国家标准5项、行业标准1项、企业标准20项。以全面的科技创新为支撑,让济南二机床在单双臂高速送料线、大型多工位压力机、大型伺服压力机等各冲压领域,与国际最新技术接轨,实现同步开发。
济南二机床为上海通用东岳汽车有限公司生产的冲压生产线
济南二机床为上海通用东岳汽车有限公司生产的冲压生产线
在国际市场,济南二机床先后赢得美国、澳大利亚、巴西、印度、泰国等客户的2000吨、5000吨多工位压力机、1000吨重型落料线、3200吨大型冲压线等重点项目的订单,成为通用、福特、奔驰、铃木、本田、日产等国际汽车巨头的全球供应商,被国外客户誉为“世界三大冲压装备制造商”之一。
为了完成此次对美冲压生产线出口,济南二机床集团成立专门项目组,与福特每周进行项目协调网络电话会议,从设计环节开始,按照福特标准要求,制订近百种技术标准及规范性文件,对产品在整个使用寿命周期可能发生的各种问题进行预测分析和风险评估;围绕提升产品质量采取各种保证措施,进行严格过程控制,进一步提高工作标准,修订和补充完善了200余项制造工艺规范和作业指导书;启动复合型人才培养计划,开展英语培训、操作技能培训等各类培训,共举办30余个培训班,培训550人次,上万个学时。
运输和安装调试阶段是最经受考验和挑战的环节。5条冲压生产线,近2000个大型包装箱货物,经过60多天海运、铁路和公路的远洋运输抵达目的地,期间必须确保万无一失;派遣50余名技术和安调指导人员奔赴美国、远离亲人,日夜坚守,提供了9000人天安调指导的工作量。最终凭借济二人的挑战与担当,艰辛与努力,交上了一份圆满的答卷。
2013-07-15 08:48:04
Auto Translation:
Keyword >> Chinese manufacturers Ford Jinan Second Machine Tool Franciscan two machine Ford Kentucky factory Ford Kansas Plant Machine Tool Plant Franciscan two press linesObserver headlines headlines
July 11, 2013, Jinan Second Machine Tool Group Co., Ltd. held a "Ford Kentucky plant will start punching line item and press conference," released yet another exciting news: Following the 2011 include Kansas and Detroit Ford two factories, all five large punch line order, Jinan Second Machine Tool Group once again won the Kentucky factory Ford large stamping line items.
Not long ago, Jinan Second Machine Tool Ford Kansas Plant to provide punch lines project successfully passed final acceptance, officially put into use. This is China's first proprietary car quick punch line into overseas famous automobile machine factory from low-finished products made in China to enter the industrial production equipment, a major breakthrough.
According to the deputy general manager Zhang Shun introduced Jinan Machine Tool, Ford Motor Company USA projects include group companies undertake successive U.S. headquarters two Ford Motor Company factory five large fast feeding punch line orders, of which a project is located in Kansas, is a full arms automatically and quickly press line. This production line consists of four multi-link press, with a total tonnage of 6,100 tons, by the arms and feeding system, unstacking machines, washing machines, oiled machines and other equipment, the application of multi-link, CNC hydraulic drawing pad, synchronization control , automatic changeover, the entire line of protection, and a number of key technologies, production beats 15 beats / min, is 2-3 times the normal automatic line; automatic changeover time of 3 minutes, an ordinary automatic line third, is currently the world's most advanced level of punch line.
Being installed Ford Kansas Plant Press Line
Being installed Ford Kentucky factory stamping line
Production lines will be installed in the Ford Motor Company in the United States a new factory for the production of Ford's best-selling models, the plant is the only one punch line. Two projects include four arms and automatic quick punch lines will be installed in the Ford Motor Company in Detroit factory. The plant press shop was founded in 1938, represents the cultural heritage of Ford, Ford Motor Company is significant. Manufactured by the Franciscan two four arms quick punch lines that will replace the original factory more than 20 old-fashioned punch lines, producing the Ford Motor Company the latest models. Currently, the punch line is Ford Detroit factory installation will be completed in January 2014.
Jinan Machine Tool Ford's Kentucky plant will provide high-speed stamping stamping projects 6100 tons production line consists of four sets of large multi-link arm presses and feeding system, unstacking machines, washing machines, oiled machines and other automated equipment components, using the multi-link, CNC hydraulic drawing pad, synchronous control, automatic changeover, the entire line of protection, and a number of key technologies, the maximum per minute stamping 15 large automobile covering parts (an ordinary automatic line 2-3 times), all Automatic replacement of the mold takes only 2.8 minutes (one-third of the ordinary automatic line), representative of the current world's most advanced technology. The project started in June 2013 and will be completed in April 2015 and put into use.
Kentucky Ford factory mainly produces heavy-duty trucks, and its center of production of heavy stamping stamping parts supply factory use only, but also exported to Venezuela, Brazil, Mexico, Canada and other countries. Factory had been made in Germany using two stamping production line, and this time, Ford chose China.
Jinan Machine Tool Production JAC stamping production line
Jinan Machine Tool Production JAC stamping production line
In 2010, China became the world's largest car producer, but at the same time, China is also the world's largest importer of automobile production equipment. China's automobile industry's need for high-end CNC machine tools and basic equipment most dependent on imports. China Machine Tool Industry Association, authorities told reporters that 40 percent of the domestic supply of metal-cutting machine tools automotive industry, but few can enter the engine production line and other key areas. OEMs in China, four processes (stamping, welding, painting, assembly) need to import most of the required equipment.
But in the first stamping process equipment manufacturer, Jinan Second Machine Tool has come from behind to become a strong competitor in this field. Currently, Jinan Second Machine Tool CNC punching equipment in the field of domestic automobile industry occupies more than 80% market share; Meanwhile, back in 2010, the company can develop and produce the world's most advanced 15 per minute stamping large automobile covering parts of the whole Automatic punch line. At that time, the German stamping supplier to the Chinese users with the highest level of fast punch line production 13.5 beats per minute.
April 2010, Jinan Second Machine Tool developed the first of "15 line" in Shanghai GM Dong Yue Motors put into trial production. In the ensuing months, Jinan Second Machine Tool has cooperated with Shanghai GM, FAW - Volkswagen and other domestic car manufacturers signed more than 10 high speed feeding punch line.
Since the implementation of major projects, Jinan Second Machine Tool has invested 480 million yuan improve the innovation system, and the capture of 35 key technical difficulties, 12 national invention patents, utility model patents, 11, 5 the development of national standards, industry-standard one, Enterprise standard 20. A comprehensive scientific and technological innovation as the support, let Jinan Machine Tool arms high in a single feeding line, a large multi-station presses, large servo stamping presses and other fields, and the latest international technology standards, to achieve synchronous development.
Jinan Machine Tool as Shanghai GM Dong Yue Motors Co. stamping production line
Jinan Machine Tool as Shanghai GM Dong Yue Motors Co. stamping production line
In the international market, Jinan Second Machine Tool has won the United States, Australia, Brazil, India, Thailand and other customers of 2,000 tons, 5,000 tons multi-station press, 1000 tons of heavy blanking line, 3,200 tons of key projects such as large stamping line orders as GM, Ford, Mercedes, Suzuki, Honda, Nissan and other international auto giants global supplier, by foreign customers as "the world's three stamping equipment manufacturers" one.
In order to complete the stamping production line exported to the United States, Jinan Second Machine Tool Group set up a special project team, project coordinator with the Ford network weekly conference calls, beginning from the design aspect, according to Ford standards, technical standards and develop nearly a hundred kinds of normative documents , throughout the life cycle of the product in a variety of problems that may occur predictive analysis and risk assessment; focused on enhancing the product quality assurance to take various measures to carry out strict process control, further improve work standards, amendments and complements more than 200 manufacturing process specifications and operating instructions; starting compound talents training plan, conduct English language training, skills training and other types of training were held more than 30 training courses for 550 people, tens of thousands of hours.
Transportation and installation and commissioning stage is the most tested and challenged link. 5 punch line, nearly 2,000 large boxes of goods, after more than 60 days shipping, rail and road transport ocean arrival, during which you must ensure foolproof; dispatch of more than 50 technical and security personnel rushed to the American tune guidance, away from their loved ones, night stick, providing guidance 9000 Cheonan tune the workload. With two of the final economic challenges and to play, hardships and efforts, handed in a satisfactory answer.