Re: Global Security states F-22 is approximately 25% composites
IMHO, an efficient metalic structure with extensive application of large casting techniques and electron beam welding probablly contributed equally to the weight efficency if not more than composites.
composites is not the "cure all", all puns intended.
Citation from the mainstream and well-respected Global Security:
"Validating structural materials is especially important to the F-22 because new material technologies were incorporated to maximize aircraft performance. The overall percentage of composites in the F-22 (approximately 25%) is historically high, though not unprecedented. However, the extensive application of Resin Transfer Molding (RTM) technology and high temperature bismaleimide (BMI) composite materials directly resulted in the high weight/performance efficiency the Raptor demonstrates. The use of metallics technologies such as titanium Hot Isostatic Pressed (HIP) castings and electron beam welding allowed the airframe designers to incorporate complex features into a single component without the weight of fastened assemblies. The continuing challenge is to reduce material and component costs through a constant reassessment of emerging technologies. Recently developed machining technologies, for instance, have allowed the inlet canted frame lip to be changed from a casting to a lower cost machined component with no appreciable weight penalty.
(article continues with technical details)"
IMHO, an efficient metalic structure with extensive application of large casting techniques and electron beam welding probablly contributed equally to the weight efficency if not more than composites.
composites is not the "cure all", all puns intended.