That is to say, the F-22 was originally expected to weight in the 15 tons class, so the increased airframe weight is very strange.
Nothing strange about it at all, it's much the same trap which later caught out the VTech students. Being among the first to develop a 5th generation fighter, LM was lacking decent historical weight data for more accurate estimates.
We are also looking at the F-22 alone, instead of using the Su-57 as a reference point for the J-20. The Su-57's dimensional area is 276.21 m^2, while the F-22 is 256.56 m^2 and the J-20 is 270.4 m^2. Yet the Su-57 weighs around 18 tons.
While it would definitely be nice to have more than one reference, the Su-57 is a poor choice for two reasons. Firstly, with its separate engines it is very different in fuselage configuration to the J-20 and F-22, so a comparison with the relatively crude tools at our disposal is going to be far more prone to error. Secondly, we do NOT have good weight data on the Su-57 - 18t is just somebody's guess, and pending confirmation no more credible (though perhaps a trifle more realistic) than 15t for the J-20!
That the J-20 is denser than the F-22 prototype.
That a combat-capable fighter is denser than a demonstrator which is not fitted for anything beyond a couple of specific tech demos should go without saying really. Again, the difference is due to a lot more than just adding RAM:
YF-22 to F-22 weight delta? That number comprises *a lot* more than just RAM (radar, EW, MAWS, data link, almost certainly beefed up structure for increased airframe life and external hardpoints, F119 was heavier & more powerful than YF119...)!
Here, you're accusing the Sukhoi engineer of dishonesty. Note that he was talking about TVC work in the late 1980s, when the modified airframe with 2D TVC flew in 1990. Moreover, the engineer is discussing the choice of 3D TVC over 2D TVC on the Flankers. If you're talking about the bomber TVC system, the Sukhoi engineer is comparing a 3D TVC, which was never discussed for the bomber, with 2D TVC. It stands to reason he's discussing TVC for the AL-31, not for the bomber engine.
Not at all, I suspect you are misinterpreting his comments - what in that article makes you so certain that he is talking about more than one flat nozzle design? He is not a Sukhoi but a Lyulka engineer, BTW.
If you genuinely can't see how that is a lot smaller than the T-60S nozzle I guess I have no argument...Also, for size, please do take a look at the F-22's nozzles themselves, which are not insubstantial.
Compare this photo of a GE F110 to your F119 picture - I think you will find that, relative to the rest of the respective engine, the F119 nozzle is not much wider & taller as well as only slightly longer (mostly due to the triangular rear edge) than the axisymmetrical F110 counterpart.
Now compare the vanilla AL-31F on the other side to the one with the flat demo nozzle in the belly photo of the Su-27 test bed:
Except that the F-22's development project was heavily delayed and its production variants had hypoxia issues, often lethal, for its pilots. But that's a dig and not really relevant, while your comment is an accurate correction, but it is not relevant to the fact that the YF-22 was more agile than the YF-23, and impressed evaluators, suggesting greater structural reinforcement
Well, the F-22 did push the envelope - not as much as the F-23 would have, but it was the first of its kind to be developed to maturity. And who's to say its competitor would not have proved every bit as troublesome and then some? For instance, as TerraN-Empire noted, the hypoxia issue isn't even specific to the F-22, so could have hit the F-23 in much the same way.
Your point about lesser airframe life on the YF-22 is accepted, but the other reasons for high structural weight are not. The YF-22 conducted high AOA flight, first, second, the YF-22 had a working weapons bay that would have added on weight. Only lesser airframe life would account for lesser structural weight on the YF-22, but this can't justify the 30% weight increase between the fighters.
Did the YF-22 have external hard points? Did it have a radar? An EW system? The larger, final F119 engines? A gun? What's not to accept there?
Basically, we're making an assumption that the light F-117 RAM paint reflects the light RAM on the F-22, when the F-117 is significantly less stealthy than the F-22 by -10 to -20 dBsm. RAM composites on the F-22 do not merely have to be paint.
An assumption which is vastly more plausible than believing that RAM accounts for all of the 4t difference between the YF-22 and F-22 and ignoring all the other differences that make up that total.