Typo on my part . I meant to say I have read the article , but I disagree with claims they have made , especially with 40% reduced weight of parts and 90% less material used .
Yes , real weight savings of the parts is around 5% (depends on shape of the part) . It is quite simple : let say you have traditional cast part and same 3D printed part . You will need to mill both of them to achieve required dimensions and tolerances . But , you will have to mill cast part more , because it is thicker and casting cannot be that precise as 3D printing . You will have more waste with cast part and you will spend more energy and time . But , at the end , both parts would have same dimensions and weight (with reasonable tolerances) . Only place where you would save weight on 3D printed parts are some very thin parts and joints which cannot be cast . Therefore , when you prepare your casting , you would have to make them thicker . But this is not 40% ,it is somewhere in 5% range