A photolithography machine is a core piece of equipment in semiconductor manufacturing. Its function is to precisely transfer the integrated circuit pattern on a mask onto a photoresist-coated wafer surface through optical projection, completing the graphical transfer process of the circuit pattern. In the chip manufacturing process, photolithography is the most complex and costly step, accounting for one-third of the total wafer manufacturing cost and 40%-60% of the manufacturing time, directly determining the chip's process accuracy and production yield.
The core principle is to use a high-energy laser as a light source. After the beam passes through the mask, it is reduced to a 1/16 scale by a focusing lens system. It is then precisely focused on the wafer surface, causing the photoresist to react with light, thereby completing the high-precision replication of the circuit pattern. This is equivalent to carving a city map on a strand of hair. The complexity and technical challenges are imaginable, and the operating environment is extremely demanding.
These precision requirements are mainly reflected in the following aspects:
1. Temperature stability:
The optical components (such as lenses and mirrors) and precision mechanical structures within photolithography machines are often made of extremely temperature-sensitive materials. Slight temperature fluctuations can cause the materials to expand and contract, leading to focal shift in the optical system, misalignment in the alignment system, and position drift in the mechanical stage. Ultimately, this can lead to pattern distortion, increased overlay error, and a sharp drop in yield. The entire photolithography area is typically maintained under constant temperature control.
2. Humidity stability:
Excessively high humidity can cause condensation on optical lenses, rust metal components, and alter photoresist properties. Excessively low humidity can easily generate static electricity, attracting dust and contaminating wafers and equipment. Precise humidity control is crucial to ensuring process stability and material performance.
3. Ultra-low vibration:
Lithography machines require extremely high stability during exposure. Any vibration from the ground (traffic, construction, personnel movement), the equipment itself (air conditioning, pumps), or the building (wind load) will directly cause jitter in the optical system, blurring or shifting the image projected onto the silicon wafer. Therefore, lithography machines are typically installed deep underground on independent foundations or high-performance active or passive isolation platforms, and some even employ technologies such as magnetic levitation for active vibration reduction.
4. Ultra-clean environment:
A speck of dust larger than the exposed pattern features lands on the mask or wafer and can block light, causing pattern defects or short circuits. At the nanoscale, even the smallest particles can be deadly. The entire lithography area is housed in a top-tier cleanroom, where air undergoes multiple stages of high-efficiency filtration, and strict purification procedures are in place for both personnel and materials entering and exiting.
5. Airflow stability:
Stable laminar flow can effectively and smoothly remove particles and heat generated during the process, prevent particles from settling on the wafer surface, and maintain temperature uniformity within the area. Turbulent airflow will swirl particles and may cause temperature fluctuations.
6. Anti-static and electromagnetic shielding:
Static electricity can attract dust, contaminating wafers and equipment, and even damaging sensitive microelectronic structures. The sophisticated sensors, control systems, and measurement systems (such as laser interferometers) within lithography machines are highly susceptible to interference from external electromagnetic fields, leading to inaccurate measurements or control errors.
Jicce (Nanjing) focuses on precision environmental control solutions and currently serves many global leading semiconductor, communication equipment, display panel companies and national key laboratories, and is used in many scientific research and production scenarios.
Currently,
our high-precision environmental control equipment has achieved a maximum temperature control accuracy of ±0.002°C and a cleanliness level of Class 10 or higher. Our comprehensive, customized capabilities cater to diverse user environments and requirements, including
temperature and humidity stability, cleanliness, vibration resistance, magnetic shielding, and sound insulation , ensuring we remain at the forefront of ultra-high-precision environmental control technology innovation.