VIAM has developed new heat-resistant alloys for the PD-8 engine
24.05.2022
At the All-Russian Scientific Research Institute of Aviation Materials (VIAM), five new casting heat-resistant alloys for the PD-8 aircraft engine were developed in an extremely short time.
“Serial production of new alloys is organized at the facilities of the high-tech research and production complex of the National Research Center “Kurchatov Institute” - VIAM, equipped with the most modern equipment. Their general qualification was carried out for the most critical and highly loaded parts of the gas turbine of the engine,” VIAM said.
The developed materials meet modern requirements for mechanical and operational properties. In terms of the combination of technological, mechanical parameters and cost, these materials stand out against the background of other specialized domestic alloys.
The VZhM12 alloy for single-crystal turbine rotor blades has an advantage in terms of mechanical properties and long-term strength at an operating temperature of 1100°C over currently widely used rhenium-containing heat-resistant nickel alloys.
Alloy VZhM200 for rotor blades with a thin-column unidirectional structure and alloy VZhL125 for nozzle blades with an equiaxed structure are alloyed with hafnium, which ensures increased ductility while maintaining high strength.
In alloys VZhL718 and VZhL220, the main mechanism of hardening differs from other casting heat-resistant nickel alloys and is implemented due to the intermetallic phase based on niobiumtrinickel (Ni 3 Nb). Due to this, these alloys have high weldability, which is a critical property for body parts. Casting materials of this class have been developed and certified for the first time in Russia.
According to the press service of VIAM, the research and production complex for smelting heat-resistant alloys of the institute can produce up to 400 tons of finished products annually, which will meet the demand for new high-quality materials for the production of PD-8 engines and will allow import substitution of French Sam-146 engines in the near future on SSJ100 aircraft and Ukrainian D-436 engines on Be-200 amphibious aircraft.