Martian
Senior Member
Metallic glasses: Down to the wire
"Metallic glasses: Down to the wire
NPG Asia Materials featured highlight | doi:10.1038/asiamat.2011.23
Published online 14 February 2011
Glassy metallic wires can be controllably manufactured by drawing from a supercooled rod
Photograph of a thin, flexible metallic glass fiber (left) and an electron microscopy image of a metallic glass rope weaved from such fibers (right).
The metals we are most familiar with adopt a periodic, crystalline atomic arrangement. Metallic glasses, on the other hand, have an amorphous structure that is well suited for certain fabrication processes such as casting. Glassy metallic wires with widths of micrometers or nanometers are also less brittle than their bulk metallic counterparts, but such wires have proved difficult to fabricate. Wei Hua Wang and colleagues from the Chinese Academy of Sciences in Beijing have now developed a simple method for producing well-controlled and defect-free metallic glass wires[1].
An ideal fabrication process for such wires should be able to produce narrow wires with uniform surfaces that are free of defects, and should also be applicable to a wide variety of starting materials. Existing methods have not been able to satisfy all of these requirements simultaneously, often because they involve a foreign material, for cooling or filling, that comes in contact with the wires during fabrication.
Wang and his colleagues developed a method that avoided such contact by placing a bulk metallic glass rod inside a steel cylinder, which was then heated by a magnetic induction coil. The rod was heated rapidly from a solid to a ‘supercooled’ liquid state—meaning that it became liquid despite being heated to below its melting point. An ultrathin wire could then be drawn from the low-viscosity liquid using a suspended weight or a rotating shaft.
The researchers found that the resulting wires had high structural uniformity. Their surfaces were as smooth as those of industrial silica glass fibers, and the wires could tolerate a much greater bending angle, in excess of 90° (see image). The diameters of the wires were easily controlled by adjusting the drawing force, allowing the researchers to draw wires as thin as 70 nm—ten times thinner than any wires produced previously.
This work increases the feasibility of using metallic glass fibers as building blocks for microscale and nanoscale devices, with possible applications in composites, sensors, intelligent fabrics, circuit interconnects and optical waveguides. It also holds considerable intrinsic scientific interest, says Wang. “Our fibers can be used as a model system to study many fundamental issues in metallic glasses.”
Reference
1. Yi, J., Xia, X. X., Zhao, D. Q., Pan, M. X., Bai, H. Y., & Wang, W. H. Micro-and nanoscale metallic glassy fibers. Adv. Eng. Mater. 12, 1117 (2010). |
Author affiliation
Institute of Physics, Chinese Academy of Sciences, Beijing 100080, China"
"Metallic glasses: Down to the wire
NPG Asia Materials featured highlight | doi:10.1038/asiamat.2011.23
Published online 14 February 2011
Glassy metallic wires can be controllably manufactured by drawing from a supercooled rod
Photograph of a thin, flexible metallic glass fiber (left) and an electron microscopy image of a metallic glass rope weaved from such fibers (right).
The metals we are most familiar with adopt a periodic, crystalline atomic arrangement. Metallic glasses, on the other hand, have an amorphous structure that is well suited for certain fabrication processes such as casting. Glassy metallic wires with widths of micrometers or nanometers are also less brittle than their bulk metallic counterparts, but such wires have proved difficult to fabricate. Wei Hua Wang and colleagues from the Chinese Academy of Sciences in Beijing have now developed a simple method for producing well-controlled and defect-free metallic glass wires[1].
An ideal fabrication process for such wires should be able to produce narrow wires with uniform surfaces that are free of defects, and should also be applicable to a wide variety of starting materials. Existing methods have not been able to satisfy all of these requirements simultaneously, often because they involve a foreign material, for cooling or filling, that comes in contact with the wires during fabrication.
Wang and his colleagues developed a method that avoided such contact by placing a bulk metallic glass rod inside a steel cylinder, which was then heated by a magnetic induction coil. The rod was heated rapidly from a solid to a ‘supercooled’ liquid state—meaning that it became liquid despite being heated to below its melting point. An ultrathin wire could then be drawn from the low-viscosity liquid using a suspended weight or a rotating shaft.
The researchers found that the resulting wires had high structural uniformity. Their surfaces were as smooth as those of industrial silica glass fibers, and the wires could tolerate a much greater bending angle, in excess of 90° (see image). The diameters of the wires were easily controlled by adjusting the drawing force, allowing the researchers to draw wires as thin as 70 nm—ten times thinner than any wires produced previously.
This work increases the feasibility of using metallic glass fibers as building blocks for microscale and nanoscale devices, with possible applications in composites, sensors, intelligent fabrics, circuit interconnects and optical waveguides. It also holds considerable intrinsic scientific interest, says Wang. “Our fibers can be used as a model system to study many fundamental issues in metallic glasses.”
Reference
1. Yi, J., Xia, X. X., Zhao, D. Q., Pan, M. X., Bai, H. Y., & Wang, W. H. Micro-and nanoscale metallic glassy fibers. Adv. Eng. Mater. 12, 1117 (2010). |
Author affiliation
Institute of Physics, Chinese Academy of Sciences, Beijing 100080, China"