J-20 5th Gen Fighter Thread VI

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Deino

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2. Answer:

Trident said:
latenlazy said:
I think the photo trident used for cross section might be a bit stretched...

In what way? As I pointed out in the foot notes (#4), canard to wing span ratio on the frontal shot matches the overhead drone photo extremely well (as in canard span on the frontal image is less than one pixel off the expected value based on the ratio from the overhead picture).

latenlazy said:
plus it's not a perfect head on shot so there's going to be some distortion involved that might affect the height to width ratio.

Come on :) True, it's not 100% perfect, but good enough that it likely won't get much better until they release an official three-view drawing.

latenlazy said:
It depends on the process, and post process treatment. If you can get grain size down, take advantage of the additive process to exercise fine control of the alloying, or treat the part after printing to remove grain deformities you can achieve acceptable levels of structural strength. The strength of the part doesn't need to be the highest you can achieve with the material after all, just what's mechanically required of it for its specific use.

Don't get me wrong, thanks to the potentially tight local control over the heating process I have high hopes for the future with 3D printing of metals. However there is an overwhelming body of evidence that, as of 2017, we're simply not there yet (more on which below).

latenlazy said:
Except the point is the bulkheads wouldn't be the same volume. When you mill titanium from a forged billet you can't get below a certain part thickness because that increases the risk of cracking during the milling process. You can more or less avoid that with 3D printed bulkheads. The 3D printed bulkheads we saw certainly looks milled, of course, but using milling to clean up a part will involve less mechanical strain than using milling to shape a billet.

Modern high-speed milling can handle material thicknesses so low that making a full depth bulkhead that thin is nonsense (if load requirements are so low, simply stiffening a semi-monocoque skin with a frame is probably preferable, as in an airliner fuselage). On late-model F-15s, Boeing makes the airbrake panel by high-speed milling a single piece instead of building it up out of individual sheet metal components, and thicknesses go right down to little more than 1mm IIRC!

latenlazy said:
Not according to this...

mammoth-3d-laser-printer-developed-china

Interesting... but (cue size joke) merely being able to make a big part is not everything. Does the Chinese machine match the material properties which can be achieved in a machined forging?

Case in point, a US company (Sciaky) offers a 3D printing technology which has been scaled up to part sizes of more than 5m. Airbus have had access to a smaller version (the envelope of which nonetheless is already comfortably in excess of 1m) for some time and have tried printing spars with it:

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So if the Sciaky machine was delivering the results Airbus were hoping for, why are they now turning to Arconic for the same task (spars)? I suspect that part of the answer lies in the high build rates that Sciaky likes to advertise and the "Ampliforge" post-processing that Arconic offers to improve material properties. Perhaps the Sciaky machine is very fast and can handle large parts, but is unable to achieve the required strength.

Want to build large but moderately stressed stuff NOW? Sciaky (and perhaps the Chinese Uni) is the place to go. Want to build moderately sized but highly loaded parts? Arconic is working on a solution as we speak. Want to build a J-20 fuselage bulkhead by 2013 (i.e. in time to build the second batch prototypes) which is both very large and very highly loaded? Unless China already 4 years ago had a technology combining large part size and excellent material properties, which they are nonetheless not advertising and not applying to the C919*, you're going to be stuck with machining from a forging.

* (not aimed at you, latenlazy) I thought the ARJ21 was supposed to be the learning excercise - how many more dress rehearsals do they intend to run?
 

Deino

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3. Answer:

Trident said:
manqiangrexue said:
So the first thing I noticed is that he gave the engine thrust figures as 3.2 tons for F-22 and 2.5 tons for J-20. F119 are 156x2=312kN, which is roughly 31.3 tons (not accounting for rectangular nozzle reductions which I've heard to be from 3%-17%). Although the thrust for J-20's engines are not known, the best known AL-31X that was sold to China is AL-31FN3 with 137kN for J-10B. 2 of these is 274kN, which is 27.5 tons, not 25 tons. He's off by 10% on something that could be calculated as simply as that and that's ignoring the possibility that these are further upgraded AL-31X for J-20; for reference, the best AL-31 variant of the RuAF is FM3 with 145kN, but since there is no evidence that China got these, I used 137kN as the lowest figure possible, and he somehow went a full 10% lower. And for the Raptor, he rounded 31.3 to 32 instead of 31 or keeping the extra sig fig so based on that, I reserve my doubts for the rest of his numbers based on known inaccuracy and perceived bias towards the Raptor.

F119 thrust is officially stated as 35000 pounds *class* - 35000lbf in SI units works out to 156kN, but in making the conversion people are inclined to drop the "class" and thus forget that the exact figure is not public. Long story short, there's no point in trying to be exact to a Kilonewton.

As for the AL-31F, we have no confirmation on which variant is used on the J-20 and since on derivative engines especially thrust growth generally outpaces TWR improvement for weight impact, taking the lowest-thrust variant actually biases the J-20 OEW estimate *down*. In other words, an improved-thrust AL-31F is most likely going to be at best the same weight as the vanilla variant.

manqiangrexue said:
For some reason, he states the F-22 fuel capacity at 9.3 tons when it is 8.2 tonnes? Did he convert metric tons to American tons for this analysis??? Why? Is his analysis in tons or tonnes?

With all due respect, you might want to read my post again. I am baselining 8.2t (firmly in the metric camp, BTW) but the aircraft hazards document leaves open the possibility that F-22 fuel capacity (including the F1 compartment) is in fact 9.3t, so I provided the impact on the fuel capacity estimate of that eventuality.

manqiangrexue said:
He took off 200kg for the DSI. Why? No explanation of why that number was used. Someone reported prior that the F-35 saved several hundred kg due to DSI.

Sure I explained it: I gave siegecrossbow the benefit of the doubt with his "several hundred kilos" and noted that the J-20 (unlike the F-35) retains some conventional intake features in the shape of boundary layer bleeds and associated ducts. So I assumed a figure at the lower end of the range implied by "several hundred kilos" - how about asking for the source for the original claim, because I could not find a source with even such a vague quantification of the weight saving (only statements that there IS a benefit)?

It's not a bad question actually, but you should not be aiming it at me...

manqiangrexue said:
He dismissed airframe composition as having any effect!

Again, please read what I actually wrote and refrain from putting words in my mouth - I clearly said *minor* variations! Reading this thread, I got the impression that the best available information suggests composite content in the J-20 is not dramatically different from the F-22 (as between Rafale & Typhoon).

manqiangrexue said:
He gave 200kg off for the gun. I'd like to see him cite his source.

Google is your friend. Honestly, it was a big job to compile all the info that went into this estimate, so I'm not going to spoonfeed people on questions of this nature. Ask about the method all you want, that's not something you'll get an answer about any other way, but I think it's reasonable to expect a modicum of independent research effort from critics of figures like this.

manqiangrexue said:
He does not see any weight reductions from the weapons bay. He could be correct as I also don't see any obvious weight reductions could come from but simpler indicates reduction of parts and thus lighter to me.

Again, how is the J-20 solution simpler? It's clearly different, even elegant in its own right, but I see no grounds to assume a weight advantage.

manqiangrexue said:
He adds 100kg for EOTS on J-20. Where is that figure coming from?

EOTS combines IRST and LDP functions. IRSTs are anywhere between 50kg and 100kg in weight (Russian systems, AN/AAS-42, PIRATE), laser designator pods usually way 200 to 250kg. Because it is internal and thus doesn't need its own cooling system etc, EOTS will be lighter than the latter, but probably heavier than the former. It's possible that it's a bit less than 100kg, but do we really want to haggle about <50kg one way or the other when discussing a figure of ~21t?

manqiangrexue said:
He does not account for the know differences in engine weight between F-119 and AL-31X. Even the older AL-31F weighs 230kg less per engine than F-119. That's 460kg and that's not accounting for further weight reduction measures implemented in the modernization of the older 122.6kN AL-31F.

He does not account for the weight of the F-22's TVC. He mentions it but does not mathematically account for their weight. Someone else gave a figure of 800kg. I don't know if it's accurate but they look pretty big and bulky to me.

Dry weight figures for the AL-31F may be not directly comparable to figures quoted for Western engines, and in any case the only public weight information for the F119 is also estimated (and would include the nozzles - 16t thrust at 1.8t weight works out to a rather conservative TWR of 8.9). Once more, there is no point in pretending to be more accurate than the quality of your data allows in the first place.
 

Totoro

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What's the deal with being an advocate for someone? Why not just wait until that person can write on the forum themselves and then let the discussion begin. This seems silly.
 

Blitzo

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I think Trident's overall accumulation of the various weight figures for things like engines, EO IRST, and the assumptions of weight cut due to DSI is all fairly logical, and in the scope of things a slight variation up or down from what the true figure may be probably won't have that big of a difference.

Overall, I think a 21t estimate for J-20's empty weight is reasonable and is similar to what I would've thought when this discussion began quite a few pages back.


The only real "wild card" is in regards to the 3D printing factor.

I think the most sensible position to take is that while the statement of J-20 having a "15 ton class empty weight" cannot be disproved, at this stage it should be seen with skepticism until further information comes to light.


----

As for this part regarding C919 underlined:

Unless China already 4 years ago had a technology combining large part size and excellent material properties, which they are nonetheless not advertising and not applying to the C919*, you're going to be stuck with machining from a forging.

* (not aimed at you, latenlazy) I thought the ARJ21 was supposed to be the learning excercise - how many more dress rehearsals do they intend to run?


I think Jobjed said it quite well on the previous page:

"Also, the C919 is a conservative project with risk-mitigation's being a primary program goal. The extensive use of aluminium and ample cooperation with established Western firms for subsystems are obvious testaments to that. The C919 project cannot be used as benchmark for China's technological accomplishments as it doesn't incorporate the very cutting-edge of Chinese technology."

For example, C919 is even using foreign sourced avionics for its cockpit, despite the cockpit hardware they have for aircraft like Y-20.
C919 is definitely not a learning exercise, however it is definitely not meant to be a tech demonstrator where every subsystem is sourced domestically. Instead, it's meant to be a domestic commercially viable aircraft, using foreign subsystems in many key areas to make it a somewhat viable product in a foreign market abroad.

Looking at C919 is probably one of the worst gauges if one is interested in extrapolating where the level of advancement of the aerospace industry as a whole is, especially in the military domain.
 

latenlazy

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Don't get me wrong, thanks to the potentially tight local control over the heating process I have high hopes for the future with 3D printing of metals. However there is an overwhelming body of evidence that, as of 2017, we're simply not there yet (more on which below).
You mean, overwhelming excluding what China's 3D printing industry claims to have achieved. The last few years Chinese press has made *a lot* of noise about different innovations and advances in their 3D printing manufacturing...

Modern high-speed milling can handle material thicknesses so low that making a full depth bulkhead that thin is nonsense (if load requirements are so low, simply stiffening a semi-monocoque skin with a frame is probably preferable, as in an airliner fuselage). On late-model F-15s, Boeing makes the airbrake panel by high-speed milling a single piece instead of building it up out of individual sheet metal components, and thicknesses go right down to little more than 1mm IIRC!
The problem isn't on the milling control side of the equation, but the material side of the equation. No matter how good the control system is you still need to factor in the properties of the material you're milling. Titanium's hardness and rigidity means that below a certain material thickness even the most finely controlled milling will produce a high risk of cracking, especially if you're applying direct force such as when you're cutting holes (if I'm not mistaken this is the *primary* thickness limitation with titanium). This is also why so much emphasis in the additive manufacturing world has been placed on 3D printing titanium in particular, because the material is notorious for how difficult it is to shape in a cost effective and scalable way. Even if modern milling techniques can get around that problem (something which I do find believable), the F-22's manufacturing process and design is more than a decade and a half old now (and the structural design is even older). The milling process that made F-22 frames isn't exactly today's cutting edge.

Interesting... but (cue size joke) merely being able to make a big part is not everything. Does the Chinese machine match the material properties which can be achieved in a machined forging?

Technically, it doesn't need to match the material properties of machined forging. It just needs to fit the structural needs of the mechanical loads it's being subjected to. The story at least claims that the part it's talking about is sufficient, just like with the 3D printed bulkheads. The article I just linked and the 3D printed fighter bulkheads are the same group of stories btw. Not saying this aggressively or with hostility, but you can take it or leave it ¯\_(ツ)_/¯.

Case in point, a US company (Sciaky) offers a 3D printing technology which has been scaled up to part sizes of more than 5m. Airbus have had access to a smaller version (the envelope of which nonetheless is already comfortably in excess of 1m) for some time and have tried printing spars with it

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So if the Sciaky machine was delivering the results Airbus were hoping for, why are they now turning to Arconic for the same task (spars)? I suspect that part of the answer lies in the high build rates that Sciaky likes to advertise and the "Ampliforge" post-processing that Arconic offers to improve material properties. Perhaps the Sciaky machine is very fast and can handle large parts, but is unable to achieve the required strength.

Want to build large but moderately stressed stuff NOW? Sciaky (and perhaps the Chinese Uni) is the place to go. Want to build moderately sized but highly loaded parts? Arconic is working on a solution as we speak. Want to build a J-20 fuselage bulkhead by 2013 (i.e. in time to build the second batch prototypes) which is both very large and very highly loaded? Unless China already 4 years ago had a technology combining large part size and excellent material properties, which they are nonetheless not advertising and not applying to the C919*, you're going to be stuck with machining from a forging.
If you followed the series of 2013 stories on Chinese 3D printing closely, they *do* seem to be advertising their 3D printing for the C919 though.

"The
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of China is also making five meter-long titanium wing beams for the C919 passenger plane, which is scheduled to be put into commercial operation in 2016."
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The picture in the first article I shared with you is, supposedly, a sample of that same 5m long beam.

Furthermore, these same stories also seem to be advertising that they're applying it to at least some of their fighters. How else did we get the news about 3D printed bulkheads in stealth fighters? Also, consider the C919 is a commercial project, and the J-20 is a military project. Their manufacturing design and process will involve different project management considerations. If you don't believe those stories from 2013, I don't think we really have any other basis for knowing how advanced (or not) China's 3D manufacturing industry is. You can choose not to believe them, or think there must be a catch, but the evidence we have on hand seems to be pretty unambiguous about what they're saying. That said, I don't think the inconceivability of Chinese state of the art getting ahead of global standards is as strong an argument for dismissal or doubt as it was a decade ago (and, if I may speak more generally, it has never been a particularly sound argument for extrapolative discussions).
 
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latenlazy

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What's the deal with being an advocate for someone? Why not just wait until that person can write on the forum themselves and then let the discussion begin. This seems silly.
Deino's a nice guy, and I've only had positive interactions with Trident, so as silly as this is I'm just going to play along...
 

Deino

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What's the deal with being an advocate for someone? Why not just wait until that person can write on the forum themselves and then let the discussion begin. This seems silly.


To admit I don't know when nor if Webby confirms his sign-in. Alone in the last four months I sent more than a dozen "conversations", "requests", "complaints" and "urgent calls for assistance" with that mess here in some threads with some members ... without any reply in not a single case.b :(:mad:

I don't know why, if he's too busy, if he deliberately ignores me or if he simply gave up that forum. :confused:

Therefor this "being an advocate for someone" is maybe strange but IMO the best chance to keep the discussion in this issue alive since he brings a new input.

Otherwise like I also said so often ... I don't know what to do anymore.

Deino
 

Blitzo

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To admit I don't know when nor if Webby confirms his sign-in. Alone in the last four months I sent more than a dozen "conversations", "requests", "complaints" and "urgent calls for assistance" with that mess here in some threads with some members ... without any reply in not a single case.b :(:mad:

I don't know why, if he's too busy, if he deliberately ignores me or if he simply gave up that forum. :confused:

Therefor this "being an advocate for someone" is maybe strange but IMO the best chance to keep the discussion in this issue alive since he brings a new input.

Otherwise like I also said so often ... I don't know what to do anymore.

Deino

Did you say a few pages back that he did make an account but did a typo with his name? Is he trying to register a new account or trying to correct the name of his current account?

It might be easier for Trident just to post with his current account despite the typo, for the moment.
 

Blitzo

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Clearer screencaps from the film Skyhunter. Note the open belly and side weapon bays.

37745762665_79c92505ac_k.jpg

37745763515_80969a31a6_k.jpg

37745763815_afe8969ac0_k.jpg

38601393622_54db6992ca_k.jpg


looking at these pictures, and watching the scene on youtube I'm a little big confused, because there is no EO PDS aperture in front of the canopy (especially obvious at 34:43 in the film), and the nose radome serrations looks different to the pattern we know it is, and the dorsal side of the radome lacks the three "lines" that we can see on top of it in other photos.


but the rest of the aircraft looks real and the cockpit and canopy detail seems to correspond with what we know... so i'm not sure what's up

surely they didn't doctor it out of the movie or something?
 

siegecrossbow

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On request for a friend from the Key-Forum, who's waiting for his sign-in-confirmation here I already post a first reply here: He is know as "Trident" and he asked me to post this here for him and he would be eager for replies and a honest discussion:
-------------------------------------------------------------------------

To be fair I am also in the 19 tonne weight class camp. I agree with most of Trident's analysis.
 
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