2. Answer:
Trident said:latenlazy said:I think the photo trident used for cross section might be a bit stretched...
In what way? As I pointed out in the foot notes (#4), canard to wing span ratio on the frontal shot matches the overhead drone photo extremely well (as in canard span on the frontal image is less than one pixel off the expected value based on the ratio from the overhead picture).
latenlazy said:plus it's not a perfect head on shot so there's going to be some distortion involved that might affect the height to width ratio.
Come on True, it's not 100% perfect, but good enough that it likely won't get much better until they release an official three-view drawing.
latenlazy said:It depends on the process, and post process treatment. If you can get grain size down, take advantage of the additive process to exercise fine control of the alloying, or treat the part after printing to remove grain deformities you can achieve acceptable levels of structural strength. The strength of the part doesn't need to be the highest you can achieve with the material after all, just what's mechanically required of it for its specific use.
Don't get me wrong, thanks to the potentially tight local control over the heating process I have high hopes for the future with 3D printing of metals. However there is an overwhelming body of evidence that, as of 2017, we're simply not there yet (more on which below).
latenlazy said:Except the point is the bulkheads wouldn't be the same volume. When you mill titanium from a forged billet you can't get below a certain part thickness because that increases the risk of cracking during the milling process. You can more or less avoid that with 3D printed bulkheads. The 3D printed bulkheads we saw certainly looks milled, of course, but using milling to clean up a part will involve less mechanical strain than using milling to shape a billet.
Modern high-speed milling can handle material thicknesses so low that making a full depth bulkhead that thin is nonsense (if load requirements are so low, simply stiffening a semi-monocoque skin with a frame is probably preferable, as in an airliner fuselage). On late-model F-15s, Boeing makes the airbrake panel by high-speed milling a single piece instead of building it up out of individual sheet metal components, and thicknesses go right down to little more than 1mm IIRC!
latenlazy said:Not according to this...
mammoth-3d-laser-printer-developed-china
Interesting... but (cue size joke) merely being able to make a big part is not everything. Does the Chinese machine match the material properties which can be achieved in a machined forging?
Case in point, a US company (Sciaky) offers a 3D printing technology which has been scaled up to part sizes of more than 5m. Airbus have had access to a smaller version (the envelope of which nonetheless is already comfortably in excess of 1m) for some time and have tried printing spars with it:
So if the Sciaky machine was delivering the results Airbus were hoping for, why are they now turning to Arconic for the same task (spars)? I suspect that part of the answer lies in the high build rates that Sciaky likes to advertise and the "Ampliforge" post-processing that Arconic offers to improve material properties. Perhaps the Sciaky machine is very fast and can handle large parts, but is unable to achieve the required strength.
Want to build large but moderately stressed stuff NOW? Sciaky (and perhaps the Chinese Uni) is the place to go. Want to build moderately sized but highly loaded parts? Arconic is working on a solution as we speak. Want to build a J-20 fuselage bulkhead by 2013 (i.e. in time to build the second batch prototypes) which is both very large and very highly loaded? Unless China already 4 years ago had a technology combining large part size and excellent material properties, which they are nonetheless not advertising and not applying to the C919*, you're going to be stuck with machining from a forging.
* (not aimed at you, latenlazy) I thought the ARJ21 was supposed to be the learning excercise - how many more dress rehearsals do they intend to run?