COMAC C919

Alfa_Particle

Senior Member
Registered Member
Long story short, pretty credible. I'll explain. The source of this claim originated from a guy who has direct connections to COMAC/ACAE (and has visited their facilities before). He has insisted prior (and still is) that the CJ1000A is actually more fuel efficient than the LEAP-1C "by a few %." The extent was never specified, but curiously ≈7% is a number that I kept on hearing about from various sources.

Anecdotes aside, how might that be? If we trace back to ACAE's old website, you could've came across this:
View attachment 174562

...which showed a 6 stage LPT configuration. But if we refer to the notice from caac.gov.cn, you would see this:
View attachment 174563
...which shows a 7 stage LPT configuration instead and states that it has a composite fan and fan casing. Yankee's article also said a 7 stage LPT configuration:

"CJ1000A为双转子大涵道比直驱涡扇发动机,涵道比约为9,推力约113~127kN,由1级风扇、3级增压级、10级高压压气机、燃烧室、2级高压涡轮及7级低压涡轮组成。"

But what's interesting is that his article also says the following:

"CJ1000A的风扇直径约为1.95m,叶片数量为18片,采用小展弦比三维宽弦空心叶片,叶片材料为TC4钛合金,内部采用“瓦伦”空心结构,超塑成形(SPF)/扩散连接(DB)工艺,风扇机匣采用硬壁包容设计,低压压气机为3级。"

We know the hollow titanium fan part isn't accurate anymore. See the CAAC report and this:View attachment 174564

What I want to emphasise is the BPR of 9 and a fan diameter of 1.95 m part. Because if we refer to this paper submitted June 2023 by ACAE:
View attachment 174566
Section 1.2:
View attachment 174567
...we see a BPR of 11 instead. And if you work backwards from the scaling factor, you can see that the original fan diameter is 1.98 m, which is identical to that of the LEAP-1C. And no way ACAE is just out here messing around with a LEAP-1C without significant outrage/pushback from CFM.

So my understanding is that there have been quite a significant design change between the years (that may or may not have been due to the advancements in composites enabling the use of a composite fan), which lead to the 1.95 m enlarged to 1.98 m and the BPR grew from 9 to 11. To accommodate for this change, an extra LPT stage was added from 6 to 7 to drive this larger fan.

Yankee's article might've had a weird mix-up of old and updated information (it's from 2018 after all, by the time the CJ1000A was testing on the Y-20 testbed, it was already 2023). And although unconfirmed, I'm also not ruling out changes in other areas (e.g. from a SAC combustor to a TAPS II esque one) that might've lead to the current spec of the CJ1000A to be superior to the LEAP-1C (or 2018 spec CJ1000A) in terms of TSFC.


Yes, basically that.
With this, I wrote a casual thread on Twitter but included more details, including a breakdown of Yankee's claims from 2018. Cheers @sunnymaxi for helping me out with the TiAl section and @interestedseal for posting the sources here.

 

ZeEa5KPul

Brigadier
Registered Member
To play devil's advocate, this indicates that the CJ-1000A is pretty much a clone of the LEAP-1C. How do we get to the 7% (or a few percent) improvement in TSFC over it?
 

sunnymaxi

Colonel
Registered Member
To play devil's advocate, this indicates that the CJ-1000A is pretty much a clone of the LEAP-1C. How do we get to the 7% (or a few percent) improvement in TSFC over it?
didn't you read this thread i m quoting down below ?? current CJ-1000A is pretty much a different machine with massive improvement over the years include design, core machine and increase bypass ratio.

in 2018 article it was mentioned, CJ-1000A biggest limitation was the material. also low pressure turbine blades material. later in 2021 Institute of Metal research successfully developed TiAl low pressure turbine blades and successfully broke the monopoly. then they took a step further and casting 3D printed TiAl low pressure turbine blades. which even LEAP engine don't have.

@Alfa_Particle basically clarify this thing in last page.

Long story short, pretty credible. I'll explain. The source of this claim originated from a guy who has direct connections to COMAC/ACAE (and has visited their facilities before). He has insisted prior (and still is) that the CJ1000A is actually more fuel efficient than the LEAP-1C "by a few %." The extent was never specified, but curiously ≈7% is a number that I kept on hearing about from various sources.

Anecdotes aside, how might that be? If we trace back to ACAE's old website, you could've came across this:
View attachment 174562

...which showed a 6 stage LPT configuration. But if we refer to the notice from caac.gov.cn, you would see this:
View attachment 174563
...which shows a 7 stage LPT configuration instead and states that it has a composite fan and fan casing. Yankee's article also said a 7 stage LPT configuration:

"CJ1000A为双转子大涵道比直驱涡扇发动机,涵道比约为9,推力约113~127kN,由1级风扇、3级增压级、10级高压压气机、燃烧室、2级高压涡轮及7级低压涡轮组成。"

But what's interesting is that his article also says the following:

"CJ1000A的风扇直径约为1.95m,叶片数量为18片,采用小展弦比三维宽弦空心叶片,叶片材料为TC4钛合金,内部采用“瓦伦”空心结构,超塑成形(SPF)/扩散连接(DB)工艺,风扇机匣采用硬壁包容设计,低压压气机为3级。"

We know the hollow titanium fan part isn't accurate anymore. See the CAAC report and this:View attachment 174564

What I want to emphasise is the BPR of 9 and a fan diameter of 1.95 m part. Because if we refer to this paper submitted June 2023 by ACAE:
View attachment 174566
Section 1.2:
View attachment 174567
...we see a BPR of 11 instead. And if you work backwards from the scaling factor, you can see that the original fan diameter is 1.98 m, which is identical to that of the LEAP-1C. And no way ACAE is just out here messing around with a LEAP-1C without significant outrage/pushback from CFM.

So my understanding is that there have been quite a significant design change between the years (that may or may not have been due to the advancements in composites enabling the use of a composite fan), which lead to the 1.95 m enlarged to 1.98 m and the BPR grew from 9 to 11. To accommodate for this change, an extra LPT stage was added from 6 to 7 to drive this larger fan.

Yankee's article might've had a weird mix-up of old and updated information (it's from 2018 after all, by the time the CJ1000A was testing on the Y-20 testbed, it was already 2023). And although unconfirmed, I'm also not ruling out changes in other areas (e.g. from a SAC combustor to a TAPS II esque one) that might've lead to the current spec of the CJ1000A to be superior to the LEAP-1C (or 2018 spec CJ1000A) in terms of TSFC.


Yes, basically that.
 
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ZeEa5KPul

Brigadier
Registered Member
didn't you read this thread i m quoting down below ?? current CJ-1000A is pretty much a different machine with massive improvement over the years include design, core machine and increase bypass ratio.

in 2018 article it was mentioned, CJ-1000A biggest limitation was the material. also low pressure turbine blades material. later in 2021 Institute of Metal research successfully developed TiAl low pressure turbine blades and successfully broke the monopoly. then they took a step further and casting 3D printed TiAl low pressure turbine blades. which even LEAP engine don't have.

@Alfa_Particle basically clarify this thing in last page.
Yeah, I read it. Very carefully. Circa 2018, the CJ-1000A had an inferior architecture to the LEAP-1C, now it has an identical architecture. My question is how it gets 7% better TSFC? Something about it has to be significantly better. Yes, QBeam's SEBM TiAl blades are very neat, but that doesn't move the needle that far.
 

latenlazy

Brigadier
Yeah, I read it. Very carefully. Circa 2018, the CJ-1000A had an inferior architecture to the LEAP-1C, now it has an identical architecture. My question is how it gets 7% better TSFC? Something about it has to be significantly better. Yes, QBeam's SEBM TiAl blades are very neat, but that doesn't move the needle that far.
If the dynamic loads on the turbine are lighter for the same amount of mechanical and thermal work you will get more efficiency. Weight savings specifically on rotating components in the turbine can stack up pretty quickly for fuel economy. The other possibility is just greater thermal efficiency from the combustor. Shave a percentage point here and a percentage point there and it’s not very hard to get to 7% improvement.
 

Alfa_Particle

Senior Member
Registered Member
Yeah, I read it. Very carefully. Circa 2018, the CJ-1000A had an inferior architecture to the LEAP-1C, now it has an identical architecture. My question is how it gets 7% better TSFC? Something about it has to be significantly better. Yes, QBeam's SEBM TiAl blades are very neat, but that doesn't move the needle that far.
If the dynamic loads on the turbine are lighter for the same amount of mechanical and thermal work you will get more efficiency. Weight savings specifically on rotating components in the turbine can stack up pretty quickly for fuel economy. The other possibility is just greater thermal efficiency from the combustor. Shave a percentage point here and a percentage point there and it’s not very hard to get to 7% improvement.
@latenlazy already got there before me. The ACAE/COMAC guy cited "there are a myriad of ways, including increasing the combustor temperature (TiT?) for even more complete combustion and higher efficiency + improving the compatibility between the LPT and the fan too (which is what @latenlazy said about lighter dynamic loads for the same mechanical and thermal work, or alternatively getting squeezing more mechanical and thermal work out of similar dynamic loads)."

I'll add that, although it's a complete guess based on absolutely zero evidence, it's possible that the CJ1000A incorporated contra-rotating spools like the WS-10/F119 family. Unlike the PW1000G which also has contra-rotating spools, the LEAP family did not incorporate this. This kind of architecture has weight-saving and efficiency implications via gyroscopic cancellation (you need less robust bearings and potentially eliminate some stators), higher efficiency, and higher compression ratios.
 

Tomboy

Captain
Registered Member
It'll also be interesting to see how other aspects of CJ-1000A compares to the latest western products like LEAP-1 such as lifespan, reliability and economics.

We've long heard rumors from Chinese sources that Chinese engines have surpassed Russian designs and reached near or complete parity with the latest western engine. With the CJ-1000A allegedly only a month or so away from getting it's TC and soon able to power C919 on commercial verification flights, we'll likely get more information on the specifics of the engine and see how much these rumors are true.
 

Tomboy

Captain
Registered Member
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Well, according to @9x9走向商业成功之路 who AFAIK is one of the more credible followers (and possibly insider) of COMAC and it's products on the Chinese internet doesn't seem to buy into whatever that article claims.

He claims original timeline is 2027 for TC though apparently it'll be difficult to reach and possibly will be delayed even further.

He also quoted the entire conversation on the CJ-1000A article posted here and it's claims and said:
djdjjiiaiaoijdfbvbvhf.jpg
"The more rumors there are, the more realistic they sound yet that doesn't change the fact that they are all false rumors"
 
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sunnymaxi

Colonel
Registered Member
View attachment 174713View attachment 174714
Well, according to @9x9走向商业成功之路 who AFAIK is one of the more credible followers (and possibly insider) of COMAC and it's products on the Chinese internet doesn't seem to buy into whatever that article claims.

He claims original timeline is 2027 for TC though apparently it'll be difficult to reach and possibly will be delayed even further.
i have been following him for years. and 老王RR涡扇花动机 too.

老王RR涡扇花动机 is more credible when it comes to ACAE (the commercial branch of AECC). he has given the date of 2028 for commercial service if everything goes well. and regarding first flight with C919. exact date nobody knows. so let see
 
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