Chinese shipbuilding industry

Hendrik_2000

Lieutenant General
China's first permanent magnet naval propulsion engine, designed by CSIC 712th, was successfully tested on a ship on October 18th.
I have no doubt it will find application in Submarine propulsion in conjunction with IEPS specially in submarine where space is at premium and having high efficiency over large load range is premium in Sub operation resulting in longer range specially if diesel fueled
PM machines have the ability to function efficiently at low speeds and throughout the entire load range. In vessels where all energy is produced by fuel, a lower consumption leads to an improved operational range and lower operational costs.
DM1PyncV4AEt_TJ.jpg


Here is the advantages of permanent motor over induction motor
Please, Log in or Register to view URLs content!

PERMANENT MAGNET DRIVE TRAINS
switch3.jpg

THE SWITCH PMM 1000 M SHAFT GENERATOR
switch2.jpg

THE SWITCH ARGUMENT IS THAT PM DRIVE TRAIN SOLUTIONS ARE COMPACT, WITH LESS WEIGHT AND VOLUME THAN CONVENTIONAL DRIVE TRAINS
switch.jpg

A TYPICAL PERMANENT MAGNET DRIVE TRAIN FROM THE SWITCH

THE SWITCH PMM 1000 M SHAFT GENERATOR

THE SWITCH ARGUMENT IS THAT PM DRIVE TRAIN SOLUTIONS ARE COMPACT, WITH LESS WEIGHT AND VOLUME THAN CONVENTIONAL DRIVE TRAINS
25 Mar 2015

According to Finland- based propulsion specialist, The Switch, permanent magnet (PM) drive train technology for electric propulsion brings a powerful solution to the big diesel dilemma, which combines tougher environmental considerations with a long-term perspective of increasing fuel costs.

PM machines could offer special seafaring vessels the opportunity to lower operational costs by optimising the fuel consumption of the diesel engine. Using permanent magnet (PM) motors and generators as key elements in advanced drive trains allows ship owners to take advantage of a more flexible, modular, efficient and lightweight propulsion system.

OPTIMAL PERFORMANCE
According to The Switch, PM drive trains are ideal for the electric propulsion of tugboats, OSVs, ferries, cruise lines, research vessels, icebreakers and more. The technology enables ships to lower their operational costs by optimising fuel consumption of the diesel engine. It is also known for its unmatched design flexibility. Thanks to their higher power density, PM machines can pack more power in a package that is far more compact, lighter in weight and smaller in size compared with induction machines.

PM machines have proven their high reliability and durability under extremely harsh operating conditions in many industrial applications. For example, they are used in wind turbines, which operate in a much harsher environment than the challenging marine market. In direct propulsion systems, no gearbox or accompanying slip rings and brushes are needed, as with other synchronous machines. Therefore, the PM propulsion machine experiences fewer failures and requires significantly less maintenance.

SYSTEM EFFICIENCY
The company also claims that a PM machine gives high-efficiency performance over the entire operating range, significantly cutting back on fuel consumption. The Switch’s figures claim that a PM machine is typically 2–4% more efficient at full load and 10% more efficient at part load when compared with induction machines. These efficiencies result from a lack of current losses in the rotor, the absence of an exciter, and reduced winding losses.

PM propulsion motors and their inverters efficiently turn available energy into thrust. Although standard induction motors can reach high efficiency in a narrow band around their nominal working area, PM motors are designed to deliver even higher efficiency in a much wider speed and torque range.

A synchronous PM machine contains Neodymium-Iron-Boron (NdFeB) magnets, which are materials with a very high flux density. This makes them ideal for variable-speed motors and generators throughout the entire speed range. The magnet field is created with almost zero rotor losses.

DYNAMIC POSITIONING
The electric propulsion of PM drive trains allows for extra maneuverability for dynamic positioning, which makes it a ideal technology for support and service ships like supply vessels, cruise ships or ice breakers. During dynamic positioning, a low speed with constant acceleration and deceleration is needed to keep the ship in place when adapting to weather and sea conditions. PM machines have the ability to function efficiently at low speeds and throughout the entire load range. In vessels where all energy is produced by fuel, a lower consumption leads to an improved operational range and lower operational costs.

Constantly varying speeds and loads can benefit from the active motor cooling, which keeps operating temperatures low. This results in small, but significant, efficiency improvements over time.

FREEQUENCY CONVERTORS
Optimised for best efficiency, the frequency converter is based on insulated gate bipolar transistors (IGBT) with advanced vector control technology. It is optimized to work with PM machines for the best overall system efficiency. The Switch frequency converters offer a modular, lightweight design, which enables efficient use of space within the vessel.

A frequency converter offers the accurate and adjustable speed control needed for dynamic positioning and demanding load cycles in offshore and special vessels. The high-energy density of PM technology and the resulting decrease in rotor inertia are both beneficial when the ship needs high maneuverability and a DP-class propulsion system. This results in optimum fuel efficiency and lower levels of exhaust.

To handle highly fluctuating load cycles, guarantee longer engine life, cut back on fuel consumption and reach lower exhaust values, adjustable speed control is ideal. This avoids the low or no-load running of generators, which minimises engine heat stress, reduces fuel consumption and eliminates undesired start/stop engine cycles.

TRACK RECORD
Although new to marine applications, The Switch adds that PM technology has in fact been a game changer for many years in other industries, such as wind power, where it ensures the highest energy efficiency and lowest cost of operation. As a bonus, this technology helps future-proof ships when it comes to even the strictest environmental legislation.

PM machines have a proven track record of efficiency and environmental friendliness in many demanding industrial applications, including marine, and according to The Switch they far outperform induction machines. Not only have PM drive trains shown that they lower fuel consumption and provide more power, but they are also proven to last longer and require less maintenance. Additionally, the compactness of PM drive trains leads to significant weight and space savings.

As cost pressures mount and environmental regulations become more stringent, multipurpose service vessels that operate primarily at partial load conditions need a novel approach to save on operational costs. The Switch argument is that PM drive train solutions are compact, with less weight and volume than conventional drive trains. They offer unsurpassed flexibility and a smaller footprint for all types of configurations, a huge advantage in the shipping environment where space is always a critical factor.
 
Last edited:

Hendrik_2000

Lieutenant General
This is great advance but China is still behind Samsung, Hyundai when it come to production platform. China has yet to master the production platform. But it will come next
They have built Floating production, storage ships FPSO but no production platform as far as I know

China’s self-developed drilling platform finishes deep-sea test


By Sun Wenyu (
Please, Log in or Register to view URLs content!
) 17:28, November 01, 2017

FOREIGN201711020908000004210802946.jpg


China’s self-developed semi-submersible drilling platform A5000 recently finished deep-sea testing, marking the country’s further improvement in the manufacturing of high-end drilling equipment.

The drilling platform was manufactured by Dalian Shipbuilding Industry Company under China Shipbuilding Industry Corporation.

Starting from late September, the platform has passed all the examinations in six propelling systems, dynamic positioning system, unmanned engine room, and 11,000 alarm points at Dayaowan area of the Bohai Sea. It returned 20 days later on Oct. 20.

The A5000 is 104.5 meters in length, 70.5 meters in width, and 105.8 meters in height. As the world’s most advanced drilling platform, it can drill to a maximum depth of 9,144 meters at an operation depth of 1,500 meters.

Through technological innovation, the installed capacity of the platform has been expanded by 20% without additional cost. Wind-resistant performance has also been largely improved.

“Now we are able to develop the whole platform through our own technologies,” said Wang Housheng, project engineer of the A5000 platform.

After wrapping up, the drilling platform will be sent to conduct deep-sea operations.

Please, Log in or Register to view URLs content!
 
Last edited:

Richard Santos

Captain
Registered Member
The key is building very large oar or crude carriers are not very technically challenging. That’s why the largest ships ever in terms of displace,ent were all built during the 1970s. During the 1970s there were plans to built ultra-large crude carriers that were 1 million to 1.5 million tons. So building these are likely to be low value added, low margin work.

Cruise ships are considerably higher margin work. They are also more technical demanding in terms precision of fabrication.

But it is the specialty vessels that are the highest margin. This is particularly true if the builder is a pioneer in particular types of specialty vessels, like wind turbine installation ships, specialty dredges, ultra-heavy crane vessels, etc.



Btw, The 650,000 ton crude carrier started as a much smaller ship in a sumitomo yard during the 1970s, and was then lengthened and widened. It had a long and sickly life, mostly as a stationary oil storage depot in the gulf, and was hit during the Iran-Iraq war. It was scrapped not long ago.

The largest self-mobile ships ever built from keel up were a class of 4 tankers built by the French in the 1970s, using a new dock that is literally dredged out of the dirt. These ships were 560,000 tons. These also had short and not very profitable lives.

What prompted these giant crude carriers were the closure of Suez Canal due to Arab Israeli war. So oil from the Middle East has to take the long way around to get to Europe and America. This made economy of scale important in shipping crude oil, and hence a rapid acceleration in tanker size increase from around A max of 40,000 tons in 1956 to 650,000 tons around 1980.

Then in 1980 Israel and Egypt made peace and Suez Canal reopened. Immediately the demand for giant tankers evaporated as they can;t fit through the Suez Canal. So the 4 French 560,000 giants were laid up and scrapped in less than 8 years. The 650,000 ton converted ship became a permanent moored oil storage depot in the gulf.
 
Last edited:

Hendrik_2000

Lieutenant General
China did make all of those ships
Made in China: The Heavy Lifter
By
Please, Log in or Register to view URLs content!
2017-06-14 20:34:08

COSCO's semi-submersible Xin Guang Hua recently hauled the cylindrical FPSO Western Isles from Shanghai to the North Sea.

xin-guang-hua-credit-dnv-gl-16x9-jpg.403727


Now this guy is already big but yesterday they launch even bigger dredger. Henri K commented as this
  1. Its designer, the 708 Institute of the CSSC group, nicknamed it "the ultimate weapon to make islands". Machine dedicated to the South China Sea.
  2. The most powerful self-supporting suction dredge in Asia, capable of aspiring 6000m3 / h and sending them over 1500m, will be floated tomorrow.

    DNpJLtPUIAAK2id.jpg

Meet "Sky Whale" - China's huge cutter suction dredger, specializing in dredging and blowing-sand reclamation.
This is the old record holder of "island making machine"
upload_2017-7-28_19-18-21-jpeg.414468

upload_2017-7-28_19-19-13-jpeg.414469


upload_2017-7-28_19-22-5-jpeg.414473
 

Hendrik_2000

Lieutenant General
Here the article for the above photo via Cirr from pakdef

China's heavy-duty sea-dredging equipment plows ahead

2017-11-03 09:38 Global Times Editor: Li Yan

Heavy-duty sea-dredging equipment plows ahead

A large cutter-suction dredger, the Tiankun, is set to roll off the skids in Qidong, East China's Jiangsu Province on Friday, for a marked improvement in China's heavy-duty machinery of this kind and giving it a leading position in the world.

The 140-meter-long and 27.8-meter-wide Tiankun is capable of working at a depth of 35 meters with maximum conveyance distance of 15,000 meters, according to the China Communications Construction Co. Ltd's (CCCC) Tianjin Dedging Co. Ltd, which financed the vessel.

"The Tiankun was domestically-designed, reflecting advances in China's technology and manufacture ability," Feng Changhua from the CCCC Tianjin Dedging Co. Ltd, told the Global Times.

Feng said that the company's Tianjing, or Sky whale, formerly the largest cutter-suction dredger in Asia used imported parts. Tianjing has been hailed as a mighty tool for island-building.

The CCCC Tianjin Dedging Co. Ltd said that the Tiankun tops the list of similar boats in the world in distance of delivery and other aspects.

Its advanced systems allow the vessel to carry out automated dredging and monitoring with unmanned operations and it can carry out dredging and reclamation work at ports, in coastal waters, or for deep-sea operations.

The vessel adheres to high technical standards, with an advanced positioning system, and ways of handling navigation problems.

It is all-electric and equipped with a dual positioning system, and unlimited global navigation.

The Global Times reporter saw the main work on the hull being finished at a dockyard of the Shanghai Zhenhua Heavy Industries Co. Ltd in Qidong and workers said that cutter-suction parts will be completed in the water in two to three months.

The Tiankun's R&D work has helped change China's dredge-building technology from "Made in China" to "Created in China," according to the CCCC Tianjin Dedging Co. Ltd.

Please, Log in or Register to view URLs content!

20171102154722197.jpg


20171102154732571.jpg


20171102154740475.jpg


Please, Log in or Register to view URLs content!
 

mr.bean

Junior Member
Here the article for the above photo via Cirr from pakdef

China's heavy-duty sea-dredging equipment plows ahead

2017-11-03 09:38 Global Times Editor: Li Yan

Heavy-duty sea-dredging equipment plows ahead

A large cutter-suction dredger, the Tiankun, is set to roll off the skids in Qidong, East China's Jiangsu Province on Friday, for a marked improvement in China's heavy-duty machinery of this kind and giving it a leading position in the world.

The 140-meter-long and 27.8-meter-wide Tiankun is capable of working at a depth of 35 meters with maximum conveyance distance of 15,000 meters, according to the China Communications Construction Co. Ltd's (CCCC) Tianjin Dedging Co. Ltd, which financed the vessel.

"The Tiankun was domestically-designed, reflecting advances in China's technology and manufacture ability," Feng Changhua from the CCCC Tianjin Dedging Co. Ltd, told the Global Times.

Feng said that the company's Tianjing, or Sky whale, formerly the largest cutter-suction dredger in Asia used imported parts. Tianjing has been hailed as a mighty tool for island-building.

The CCCC Tianjin Dedging Co. Ltd said that the Tiankun tops the list of similar boats in the world in distance of delivery and other aspects.

Its advanced systems allow the vessel to carry out automated dredging and monitoring with unmanned operations and it can carry out dredging and reclamation work at ports, in coastal waters, or for deep-sea operations.

The vessel adheres to high technical standards, with an advanced positioning system, and ways of handling navigation problems.

It is all-electric and equipped with a dual positioning system, and unlimited global navigation.

The Global Times reporter saw the main work on the hull being finished at a dockyard of the Shanghai Zhenhua Heavy Industries Co. Ltd in Qidong and workers said that cutter-suction parts will be completed in the water in two to three months.

The Tiankun's R&D work has helped change China's dredge-building technology from "Made in China" to "Created in China," according to the CCCC Tianjin Dedging Co. Ltd.

Please, Log in or Register to view URLs content!

20171102154722197.jpg


20171102154732571.jpg


20171102154740475.jpg


Please, Log in or Register to view URLs content!


it's time to build another island! there's no better way to give the American ''pivot'' a middle finger than a gigantic beautiful island in the SCS and name it ''Harris Island'' after that good admiral under the Obama Pivot.
 

Hendrik_2000

Lieutenant General
China's largest self-propelled wind turbine installation vessel is coming
By Wang Xueying
2017-10-29 12:28 GMT+8

5e937970-bcb5-41f0-86eb-96767c4a1987.jpg


China’s largest self-propelled wind turbine installation vessel, “Longyuan Zhenhua 3”, was put into trial service on Saturday.

The new vessel is specially designed for the installation of offshore wind turbines and could enable safe lifting for large cargos as well.

With a length of 100.8 meters, a draft of 8.4 meters and a width of 43.2 meters, it can work under the sea at depths of up to 50 meters, which leads in China at present.

9283642e-7ae0-45ae-b321-53097f295835.jpg

China’s largest self-propelled wind turbine installation vessel /CCTV Photo

Compared to other wind turbine installation vessels, “Longyuan Zhenhua 3” has a lifting capacity of 2,000 tons, which is the currently largest one in the world. At the same time, the lifting capacity of this new vessel could reach 1,500 tons, and its maximum lifting height is 120 meters.

80413c1e-c85a-4cf7-b870-69c313744eb6.jpg

China’s largest self-propelled wind turbine installation vessel /Xinhua Photo

Self-developed by Shanghai Zhenhua Heavy Industries (ZPMC), the new vessel started construction from 2016 and completed in June 2017. It is the third wind turbine installation vessel built by the ZPMC. The company’s latest project was the installation of two turbines at the Formosa 1 offshore wind farm.

9b70ab6d-2953-467d-a239-f43636fe6d3f.jpg

China’s largest self-propelled wind turbine installation vessel /Xinhua Photo

Consisting of 32 turbines, the whole project is tasked to improve China’s offshore comprehensive installation capacity and to promote the construction of offshore wind farm.
 

Orthan

Senior Member
This is an article from asia times that mentions that china is unable to produce the highest quality of steel and that the steel used in submarines, aircraft carriers (and even high-speed railways and bridges) are imported from the US, germany, japan and russia.

Please, Log in or Register to view URLs content!


What do you think of this?
 

Hendrik_2000

Lieutenant General
This is an article from asia times that mentions that china is unable to produce the highest quality of steel and that the steel used in submarines, aircraft carriers (and even high-speed railways and bridges) are imported from the US, germany, japan and russia.

Please, Log in or Register to view URLs content!


What do you think of this?

I thin it is bull! It take China a long time to manufacture the ball point tip and socket because maybe it is so insignificant(cost of pen is 1.5 Yuan) that they don't bother with it But mr Li Keqiang did mention it and TISCO(Taiyuan steel company) undertake the effort to manufacturer ballpoint tip an socket I did posted the video 9 months go here it is


 
Top